Description
ABB PPD513A25-111615 3BHE039724R2565 Data Communication Control Module(XIONGBA)
Product Overview
The ABB PPD513A25-111615 3BHE039724R2565 is a high-performance data communication control module from ABB’s AC800PEC series, engineered for critical industrial automation systems. This module integrates real-time data processing, multi-protocol communication, and robust control capabilities, serving as a core component in distributed control systems (DCS) and programmable logic controllers (PLC). Designed for demanding environments like power generation, manufacturing, and transportation, the PPD513A25-111615 supports seamless coordination with sensors, actuators, and enterprise networks via protocols including Modbus TCP/IP and PROFIBUS. Its ruggedized design ensures reliable operation in temperatures ranging from -25°C to +70°C, while modular architecture enables flexible I/O expansion and redundancy configurations for mission-critical applications requiring zero downtime .
Technical Specifications
Parameter Name | Parameter Value |
---|---|
Product Model | PPD513A25-111615 3BHE039724R2565 |
Manufacturer | ABB |
Product Type | Data Communication Control Module |
Input Voltage | 24 V DC ±10% or 120 V AC (dual-range) |
Weight | 0.9 kg |
Communication Protocols | Modbus TCP/IP, PROFIBUS, Ethernet |
Operating Temperature | -25°C to +70°C |
Redundancy Support | Dual-controller (1oo2D) |
Processor | Intel Core i7 (variant-dependent) |
Memory | 4 GB RAM (expandable) |
Storage | 32 GB Flash |
Dimensions | Standard: 145.5 × 71 × 142 mm |
Protection Rating | IP20 (control cabinet use) |
Certifications | IEC 61131-3, RoHS |
Key Features and Advantages
High-Speed Data Integration:
Equipped with multi-core processing, the PPD513A25-111615 executes control algorithms in ≤100 μs, enabling real-time synchronization for applications like turbine control and robotic motion planning . Its FPGA-based architecture ensures hardware-level protocol handling without CPU overload.
Modular Flexibility:
Supports hybrid I/O configurations, including analog/digital modules (e.g., SAC-RL100-M11), allowing mixed signal types (4–20 mA, RTD) on a single chassis. Field-upgradable firmware reduces retrofit costs .
Cybersecurity & Compliance:
Hardware-encrypted communications and role-based access comply with IEC 61508 SIL 3 standards, critical for grid protection and safety-critical systems .
Robust Industrial Design:
Fanless construction with aluminum housing withstands vibrations (up to 5g) and industrial pollutants, ideal for harsh environments like metallurgy plants .
Application Areas
- Power Generation: Manages generator excitation systems and grid synchronization, ensuring frequency stability during load surges .
- Manufacturing Automation: Coordinates robotic assembly lines with ≤1 ms I/O response, optimizing automotive production throughput .
- Water Treatment: Automates pump stations via Modbus-enabled sensors, reducing manual calibration by 60% .
- Transportation: Controls traction systems in rail networks, integrating with safety protocols for collision avoidance .
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Installation and Maintenance
Installation Preparation: Mount vertically on DIN rail (EN 60715-compliant) with ≥50 mm ventilation clearance. Verify ground resistance ≤1 Ω to prevent EMI interference .
Maintenance Recommendations: Perform firmware validation quarterly via Control Builder M. Replace backup lithium battery every 3 years; inspect I/O terminals annually for corrosion using thermal imaging .
Product Assurance
ABB provides a 12-month warranty covering material defects. Units undergo 10,000-hour accelerated life testing (-40°C to +85°C). Global technical support includes 24/7 remote diagnostics and SIL 3 compliance validation .
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