Description
GE IS230JPDS1AH01 Product Description
Product Overview
The GE IS230JPDS1AH01 is a high-performance Power Distribution Terminal Board engineered for mission-critical industrial control systems, specifically designed for integration with GE’s Mark VIe turbine control platforms. As a core component in gas and steam turbine control systems, this module plays a pivotal role in ensuring reliable power distribution, surge protection, and signal conditioning for downstream components.
Part of GE’s IS230 series, the IS230JPDS1AH01 supports multiple independent power distribution channels with configurable voltage outputs (24/48/125V DC), making it suitable for diverse industrial applications. It interfaces with the Mark VIe controller to provide stable power to solenoids, relays, and other field devices, while incorporating advanced surge protection (Metal Oxide Varistors, MOVs) to safeguard against transient voltage spikes. The module features conformal coating and hardware filtering, ensuring operation in harsh environments with extreme temperatures (-30°C to +65°C) and high electromagnetic interference 1011.
Key functionalities include redundant power supply support, real-time diagnostic feedback, and plug-and-play compatibility with GE’s PDIO I/O packs. Its modular design allows for easy expansion and maintenance, with terminal blocks rated for #12 AWG wiring to handle high-current applications. The IS230JPDS1AH01 also includes built-in fault detection for open circuits, short circuits, and overcurrent conditions, providing actionable insights to operators .
Technical Specifications
Parameter Name | Parameter Value |
---|---|
Product Model | IS230JPDS1AH01 |
Manufacturer | General Electric (GE) |
Product Type | Power Distribution Terminal Board |
Input Voltage Range | 24/48/125V DC (configurable via jumpers) |
Output Channels | 8 independent channels (10A per channel) |
Surge Protection | Metal Oxide Varistors (MOVs) for transient voltage protection |
Operating Temperature | -30°C to +65°C |
Storage Temperature | -40°C to +85°C |
Dimensions | 33.02cm (height) x 17.8cm (width) [approximate] |
Weight | 0.8kg [approximate] |
Certification | UL, cULus, CE, CSA |
Communication Protocol | Compatible with GE Mark VIe/VIES controller protocols |
Noise Suppression | 12V RMS AC voltage rejection |
Fault Detection | Open circuit, short circuit, overcurrent |
Wiring Compatibility | #12 AWG to #18 AWG |
Key Features and Advantages
Rugged Industrial Design: The IS230JPDS1AH01 is built with industrial-grade components and conformal coating to withstand extreme temperatures, voltage fluctuations, and environmental contaminants. Its robust construction minimizes downtime and reduces maintenance costs, critical for continuous operations in power plants and oil refineries .
Flexible Power Management: With 8 independent power distribution channels and configurable voltage inputs (24/48/125V DC), the module adapts to diverse sensor and actuator requirements. Each channel supports up to 10A, making it suitable for high-power applications like solenoid valves and motor starters .
Enhanced Safety and Reliability: Integrated surge protection (MOVs) and hardware filtering eliminate transient voltage spikes and high-frequency noise, ensuring signal integrity and preventing equipment damage. Redundant power supply inputs (J1 and J2) provide backup power in case of primary source failure .
Seamless Integration: As part of GE’s Mark VIe ecosystem, the IS230JPDS1AH01 leverages GE’s proven architecture for plug-and-play compatibility with PDIO I/O packs and controllers. This integration simplifies system setup and enhances interoperability, making it ideal for retrofitting legacy systems or building new automation infrastructure .
Advanced Diagnostics: Built-in fault detection monitors each power channel for open circuits, short circuits, and overcurrent conditions. Fault indicators and error codes help identify issues early, preventing costly process interruptions .
Application Areas
The GE IS230JPDS1AH01 excels in mission-critical applications across industries requiring reliable power distribution and surge protection:
- Power Generation: Deployed in gas and steam turbine control systems to provide stable power to emergency trip solenoids, valve actuators, and sensor networks. Its surge protection ensures safe operation in high-voltage environments .
- Oil & Gas: Used in upstream and downstream facilities to power pumps, compressors, and emergency shutdown systems. The module’s high-current capacity supports heavy-duty industrial equipment .
- Industrial Automation: Integrates with PLCs and DCS systems for machine control, conveyor systems, and quality control in manufacturing. Its modular design supports scalable automation solutions .
- Water Treatment: Manages power distribution for pumps, valves, and alarm systems in wastewater treatment plants, ensuring compliance with environmental standards .
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Installation and Maintenance
Installation Preparation:
Ensure the Mark VIe controller chassis is powered off and properly grounded. Align the IS230JPDS1AH01 with the backplane connectors, pressing firmly until it clicks into place. Use #12 AWG wires for power connections and #18 AWG wires for signal inputs, following the terminal block labeling (TB1 for power outputs, TB2 for diagnostic signals). Verify the module’s voltage configuration using GE’s Proficy® software and connect the J1/J2 power cables to the redundant power supplies .
Ensure the Mark VIe controller chassis is powered off and properly grounded. Align the IS230JPDS1AH01 with the backplane connectors, pressing firmly until it clicks into place. Use #12 AWG wires for power connections and #18 AWG wires for signal inputs, following the terminal block labeling (TB1 for power outputs, TB2 for diagnostic signals). Verify the module’s voltage configuration using GE’s Proficy® software and connect the J1/J2 power cables to the redundant power supplies .
Maintenance Recommendations:
Regularly inspect the IS230JPDS1AH01 for loose connections, physical damage, or signs of corrosion. Clean the module with a dry, lint-free cloth to remove dust and debris. Monitor diagnostic LEDs for errors, such as channel faults or power loss. Replace worn-out MOVs or damaged terminal blocks promptly, ensuring compatibility with GE’s recommended spares. GE’s technical support team provides guidance on firmware updates and troubleshooting. For offline testing, use GE’s software to simulate power distribution scenarios and verify channel responsiveness .
Regularly inspect the IS230JPDS1AH01 for loose connections, physical damage, or signs of corrosion. Clean the module with a dry, lint-free cloth to remove dust and debris. Monitor diagnostic LEDs for errors, such as channel faults or power loss. Replace worn-out MOVs or damaged terminal blocks promptly, ensuring compatibility with GE’s recommended spares. GE’s technical support team provides guidance on firmware updates and troubleshooting. For offline testing, use GE’s software to simulate power distribution scenarios and verify channel responsiveness .
Product Warranty and Support
GE guarantees the IS230JPDS1AH01 against defects in materials and workmanship for 1 year from the date of purchase. This warranty covers replacement or repair of the module if deemed faulty under normal use. For assistance, customers can access GE’s global network of certified technicians, who offer 24/7 technical support, remote diagnostics, and on-site service. The company also provides comprehensive documentation, including datasheets, installation guides, and application notes, to aid in system design and maintenance 89.
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