GE IS200EGPAGIB Gate Pulse Amplifier Board(XIONGBA)

Brand Model: GE IS200EGPAGIB
Product Name: Gate Pulse Amplifier Board
Warranty: 1 year
Size: 28.5 cm × 15.2 cm × 6.4 cm
Weight: 0.9 kg
Origin: USA
Inventory: Spot
Delivery Time: 3 days after payment

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Description

Product Overview

The GE IS200EGPAGIB is a high-performance Gate Pulse Amplifier Board designed for critical applications in GE’s EX2100 Excitation Control System, widely used in power generation, oil & gas, and heavy industrial environments. As a core component in turbine excitation systems, this module bridges the control logic with power conversion hardware, ensuring precise triggering of Silicon-Controlled Rectifiers (SCRs) and real-time monitoring of bridge conduction feedback.

 

Featuring 6 isolated SCR control channels, the IS200EGPAGIB supports a wide range of power bridge configurations, including three-phase rectifiers and inverters. Its dual redundant 125V DC power inputs and advanced surge protection (MOVs) ensure stable operation in electrically noisy environments, while conformal coating safeguards against dust, moisture, and chemical contaminants . The module’s single-board design integrates high-reliability drivers for SCR gating, making it ideal for applications requiring fail-safe operations, such as generator field current regulation and emergency shutdown systems (ESD) .

 

With compatibility with GE’s ToolboxST software, the IS200EGPAGIB enables remote configuration of firing angles, diagnostic thresholds, and firmware updates. Its rugged construction (rated for -25°C to +70°C) and IP54 ingress protection ensure long-term durability in extreme conditions, such as offshore platforms or high-temperature industrial settings .

Technical Specifications

Parameter Name Parameter Value
Product Model IS200EGPAGIB
Manufacturer General Electric (GE)
Product Type Gate Pulse Amplifier Board for EX2100 Excitation Control Systems
SCR Control Channels 6 isolated channels for three-phase bridge configurations
Input Signal Types 125V DC ±10% (via EPDM power distribution module)
Power Consumption 8W max (including SCR driver circuits)
Communication GE EX2100 fieldbus, Modbus RTU (via adapter)
Operating Temperature -25°C to +70°C
Storage Temperature -40°C to +85°C
Ingress Protection IP54 (dust and water splash resistance)
Dimensions 28.5 cm (length) × 15.2 cm (width) × 6.4 cm (depth)
Weight 0.9 kg
Certifications CE, RoHS, UL, CSA (Class I, Division 2)
EMI/RFI Protection Integrated filters and shielding for industrial EMI environments
Redundancy Support Dual-channel redundancy via EX2100 dual controllers
Thermal Protection 2 built-in thermal switches (alarm at 77°C, trip at 88°C)

Key Features and Advantages

Precision SCR Control: The IS200EGPAGIB provides microsecond-level triggering accuracy for SCRs, ensuring smooth power regulation in generator excitation systems. Its adaptive firing angle control algorithm optimizes efficiency across varying load conditions, reducing harmonic distortion by up to 30% .

 

Comprehensive Monitoring: The module integrates Hall-effect sensors for real-time conduction current feedback and RTD inputs for bridge temperature monitoring. This data is transmitted to the controller via the EX2100 fieldbus, enabling predictive maintenance and fault isolation .

 

Fail-Safe Design: Certified to IEC 61508 SIL 2 standards, the IS200EGPAGIB incorporates redundant power supplies and self-diagnostic circuitry. In the event of a fault, it automatically triggers a controlled SCR shutdown to prevent equipment damage .

 

Fieldbus Integration: Seamless compatibility with GE’s EX2100 system allows remote configuration of SCR firing parameters, diagnostic thresholds, and firmware updates. This reduces downtime during system commissioning or upgrades .

 

Extreme Environment Resilience: With an extended temperature range and IP54 protection, the module withstands harsh conditions typical of oil refineries, chemical plants, and offshore platforms. Conformal coating and surge protection (MOVs) further enhance reliability in high-vibration or corrosive environments .

Application Areas

Power Generation:

 

  • Steam/Gas Turbines: Controls generator field current to maintain voltage stability during load fluctuations, ensuring grid synchronization and optimal energy output.
  • Hydroelectric Plants: Manages SCR-based excitation systems for precise speed regulation and power factor correction in variable-speed turbines .

 

Oil & Gas:

 

  • Offshore Platforms: Monitors and regulates power bridges in gas compressor drives, ensuring reliable operation in saltwater mist and high-humidity environments.
  • Pipeline Pump Stations: Provides fail-safe SCR control for motor drives, minimizing downtime during pipeline pressure adjustments .

 

Industrial Manufacturing:

 

  • Metal Processing: Regulates DC motor speed in rolling mills and extrusion presses, ensuring consistent product quality under heavy loads.
  • Mining Equipment: Supports SCR-based drives for conveyor systems and crushers, enhancing energy efficiency in dusty, high-vibration environments .

 

Renewable Energy:

 

  • Wind Turbines: Controls grid-tie inverters to maintain power quality during variable wind conditions, reducing harmonic distortion in electrical outputs.
  • Solar Inverters: Manages SCR-based DC-AC conversion for utility-scale solar farms, ensuring efficient energy transfer to the grid .

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Installation and Maintenance

Installation Preparation:

 

  • ESD Precautions: Handle the IS200EGPAGIB with anti-static gloves and store it in ESD-protective packaging. Use shielded cables for SCR trigger wiring, grounding shields at both ends to minimize EMI .
  • Physical Mounting: Secure the module on a DIN rail within the EX2100 power conversion cabinet, ensuring at least 2 cm of clearance for airflow. Connect redundant 125V DC power cables and fieldbus connections to the EPDM module .
  • Software Setup: Use ToolboxST to configure SCR firing angles, enable thermal alarm thresholds, and verify communication with the ESEH module. Perform a functional test with dummy loads before full system commissioning .

 

Maintenance Recommendations:

 

  • Routine Checks: Inspect LED indicators monthly for power, communication, or fault status. Clean dust from vents and connectors using a dry, lint-free cloth .
  • Thermal Management: Monitor bridge temperature via RTD inputs and ensure cooling fans operate within specified RPM ranges. Replace fan filters every 6 months in dusty environments .
  • Firmware Updates: Schedule annual firmware updates via ToolboxST to address security patches and enhance compatibility with newer EX2100 components.
  • Component Replacement: Replace thermal switches or SCR drivers with GE-certified spares if failures occur. For board-level repairs, contact GE-authorized service centers to ensure compliance with safety standards .

Product Warranty and Support

GE guarantees the IS200EGPAGIB against defects for 1 year from purchase. Customers receive:

 

  • Global Technical Support: 24/7 access to GE-certified engineers for remote diagnostics and troubleshooting.
  • Comprehensive Documentation: Datasheets, wiring diagrams, and safety manuals available via GE’s online portal.
  • Upgrade Path: Transition to the IS200EGPAG2A for advanced cybersecurity features or integrate with GE’s Predix IoT platform for predictive analytics .

 

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