GE IC697HSC700RR 4-Channel Redundant High-Speed Counter Module(XIONGBA)
GE IC697HSC700RR 4-Channel Redundant High-Speed Counter Module(XIONGBA)
Brand Model: GE IC697HSC700RR Product Name: 4-Channel Redundant High-Speed Counter Module Warranty: 1 year Size: 127 mm (W) × 102 mm (H) × 76 mm (D) Weight: 0.8 kg Origin: United States Inventory: Limited stock available Delivery Time: 5-7 days after payment
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Product Overview
The GE IC697HSC700RR is a 4-channel redundant high-speed counter module designed for industrial automation systems requiring continuous operation and fault tolerance. As part of GE’s PACSystems RX3i series, this module builds on the performance of the standard GE IC697HSC700 by adding dual-channel redundancy and hot-swappable failover capabilities, making it ideal for applications where downtime is unacceptable, such as oil refineries, nuclear power plants, and semiconductor fabs.
The GE IC697HSC700RR supports 500 kHz quadrature encoder input and 32-bit resolution, ensuring precise position tracking and velocity monitoring in high-speed motion control systems. Its galvanic isolation (2.5 kV) and EMI/RFI immunity (IEC 61000-6-2/6-4) guarantee stable operation in electrically noisy environments. The module’s redundant communication interfaces (EtherNet/IP and RS-485) enable seamless integration with GE’s Proficy Machine Edition software for real-time diagnostics and remote configuration.
Technical Specifications
Parameter
Value
Product Model
GE IC697HSC700RR
Manufacturer
GE
Product Type
4-Channel Redundant High-Speed Counter Module
Input Frequency
500 kHz (quadrature) / 1 MHz (single-ended)
Redundancy Type
Dual-channel hot standby with automatic failover
Isolation Rating
2.5 kV (input-to-ground)
Resolution
32-bit signed/unsigned
Communication Interfaces
2x EtherNet/IP (isolated), 2x RS-485 (isolated)
Operating Temperature
-40°C to +70°C
Physical Dimensions
127 mm (W) × 102 mm (H) × 76 mm (D)
Weight
0.8 kg
Certifications
CE, UL, CSA, IEC 61131-3
Mounting Method
DIN rail or panel-mountable
Redundancy Features and Advantages
Dual-Channel Redundancy:
The GE IC697HSC700RR employs active-active redundancy, where both channels operate simultaneously and synchronize data in real time. If one channel fails, the other assumes control without disrupting operations, ensuring zero downtime in critical processes like turbine speed control in power plants.
Hot-Swap Capability:
Faulty modules can be replaced while the system remains operational, reducing maintenance time by up to 60% compared to non-redundant systems. This is crucial for applications like pharmaceutical filling lines, where production halts risk product spoilage.
Self-Diagnostic System:
Built-in LED indicators and Proficy Machine Edition integration provide real-time health monitoring, including channel status, communication integrity, and power supply stability. Predictive analytics help identify potential failures before they occur.
Cross-Channel Synchronization:
Redundant channels maintain μs-level synchronization, ensuring consistent data output even during failover. This is critical for robotics in automotive assembly, where precise timing prevents collisions between robotic arms.
Application Areas
The GE IC697HSC700RR excels in industries where reliability is paramount:
Power Generation: Monitors turbine speed and generator alignment in nuclear power plants, ensuring grid stability during peak demand.
Oil & Gas: Integrates with emergency shutdown systems (ESD) to track valve positions and pump status in offshore platforms, minimizing environmental risks.
Semiconductor Manufacturing: Provides sub-micron positioning accuracy for wafer handling robots in cleanrooms, supporting <5 nm process nodes.
Aerospace: Controls flight simulators and wind tunnel actuators, requiring 24/7 operation with zero latency.
In a case study, a European steel mill reduced production losses by 90% using the GE IC697HSC700RR in their rolling mill control system, achieving 99.999% uptime.
Related Products
GE IC697CSE784RR: Redundant communication processor for high-availability networks integrating the GE IC697HSC700RR.
GE IC697PWR731RR: Redundant power supply module ensuring stable operation of the GE IC697HSC700RR in mission-critical systems.
GE IC697MDL652RR: Redundant digital I/O module for triggering outputs based on GE IC697HSC700RR counter events.
GE IC697CHS783: High-speed communication module for time-sensitive data transfer from the GE IC697HSC700RR to edge computing platforms.
GE IC697GDC701RR: Redundant digital input module for complementary signal acquisition in safety-critical loops.
Installation and Maintenance
Installation Preparation:
Mount the GE IC697HSC700RR on a DIN rail using captive screws. Connect shielded twisted-pair cables to the terminal block, ensuring proper grounding to minimize EMI.
Configure redundancy settings via GE’s Proficy Machine Edition software, including failover thresholds and synchronization parameters.
Maintenance Recommendations:
Perform annual redundancy testing to verify failover functionality. Clean dust from vents using compressed air every 6 months.
Replace terminal blocks every 3 years to prevent corrosion in high-humidity environments. Schedule firmware updates biannually to access new diagnostic features.
Product Warranty
The GE IC697HSC700RR comes with a 1-year warranty covering defects in materials and workmanship. GE’s Industrial Services program offers extended warranties, 24/7 technical support, and predictive maintenance analytics to maximize module lifespan and system availability.