Description
Product Overview
The GE IC695HSC308 is a high-speed counter module within GE’s PACSystems RX3i platform (now under Emerson Automation), engineered for precision pulse counting and motion control in industrial automation. Designed to handle rapid signal processing, this module supports four independent counters, each capable of operating at frequencies up to 500 kHz, with an extensive counting range of -2,147,483,648 to 2,147,483,647. As part of the RX3i series, the IC695HSC308 integrates seamlessly into PLC or DCS architectures, enabling real-time monitoring of high-speed processes such as production line sequencing, rotary equipment tracking, and material handling. Its robust design ensures reliability in harsh industrial environments, making it ideal for applications demanding both speed and accuracy, including manufacturing, logistics, and energy systems.
Technical Specifications
Parameter Name | Parameter Value |
---|---|
Product Model | GE IC695HSC308 |
Manufacturer | GE (Emerson Automation) |
Product Type | High-Speed Counter Module |
Input Voltage | 24 VDC (±10%) |
Counter Channels | 4 independent counters |
Max Count Frequency | 500 kHz |
Counting Range | -2,147,483,648 to 2,147,483,647 |
Input Type | Differential (noise-immune) |
Output Type | Transistor |
Response Time | ≤2 μs (pulse capture) |
Communication Protocols | EtherNet/IP, Modbus/TCP, Profinet |
Operating Temperature | 0°C to 60°C |
Dimensions | 118 mm × 72 mm × 35 mm |
Weight | ~0.4 kg |
Key Features and Advantages
High-Speed Precision: With a 500 kHz pulse capture capability and 2 μs response time, the IC695HSC308 ensures accurate counting for high-velocity applications like encoder feedback and motor speed monitoring, reducing data lag in critical processes.
Multi-Channel Flexibility: Four isolated counters operate concurrently, allowing simultaneous tracking of diverse tasks (e.g., position, speed, event triggers), eliminating the need for additional hardware and simplifying system design.
Robust Signal Integrity: Differential inputs mitigate electromagnetic interference (EMI), while transistor outputs provide reliable switching for actuators or alarms in electrically noisy environments like manufacturing floors.
Seamless Integration: Native support for EtherNet/IP, Profinet, and Modbus/TCP enables effortless connectivity with RX3i CPUs (e.g., IC695CPU315) and SCADA systems, streamlining data exchange and system diagnostics.
Industrial Durability: Rated for 0°C–60°C operation with IP21 protection (optional IP55), the module withstands dust, vibrations, and humidity in demanding settings such as mines or packaging facilities.
Application Areas
- Manufacturing: Precision product counting on assembly lines, conveyor speed synchronization, and robotic arm positioning in automotive/electronics plants.
- Packaging Machinery: Controls feed rates and cut-off positions for fillers, labelers, and wrappers, enhancing throughput accuracy.
- Logistics & Warehousing: Tracks goods in automated storage/retrieval systems (AS/RS) and monitors palletizer movements for real-time inventory management.
- Energy Infrastructure: Monitors turbine rotations, pump cycles, and valve actuations in power plants or water treatment facilities, ensuring operational continuity.
Related Products
- IC695HSC304: 4-channel variant with identical 500 kHz performance, suited for compact systems.
- IC695CPU315: RX3i CPU controller for coordinating IC695HSC308 operations.
- IC695PNC001: PROFINET controller for network integration.
- IC694ALG264: Analog I/O module for hybrid signal processing in RX3i platforms.
- IC693PBM200: Legacy Genius bus manager for backward compatibility.
Installation and Maintenance
Installation Preparation: Mount horizontally in RX3i racks with ≥100 mm ventilation clearance. Use shielded cables for pulse inputs to prevent EMI; ensure 24VDC power isolation via transformers to avoid harmonic distortion.
Maintenance Recommendations: Clean air vents quarterly to prevent overheating. Monitor counter accuracy via embedded diagnostics; update firmware using PAC Machine Edition software during planned downtime.
Product Assurance
The GE IC695HSC308 includes a 1-year global warranty covering material and workmanship defects. Technical support offers remote diagnostics and 48-hour on-site response for critical failures. Replacement modules are stocked for expedited delivery.
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