Description
Product Overview
The GE IC695HSC304 is a high-speed counter module designed for precision counting and positioning applications in industrial automation. Part of GE’s PACSystems RX3i platform (now under Emerson Automation), this module supports complex tasks requiring rapid pulse capture and real-time data processing. It features four independent counters, each capable of handling frequencies up to 500 kHz, with a broad counting range of -2,147,483,648 to 2,147,483,647. The IC695HSC304 integrates seamlessly into PLC or DCS architectures, enabling accurate monitoring of high-speed processes like production line sequencing, material handling, and velocity detection. Its robust design ensures reliability in demanding environments, making it ideal for manufacturing, packaging, and logistics systems where precision and speed are critical.
Technical Specifications
Parameter Name | Parameter Value |
---|---|
Product Model | GE IC695HSC304 |
Manufacturer | GE (Emerson Automation) |
Product Type | High-Speed Counter Module |
Input Voltage | 24 VDC (±10%, 20–30 V range) |
Counter Channels | 4 independent counters |
Counting Range | -2,147,483,648 to 2,147,483,647 |
Max Count Frequency | 500 kHz |
Input Type | Differential (noise-immune) |
Output Type | Transistor |
Response Time | ≤2 μs (fast pulse capture) |
Communication Protocols | EtherNet/IP, Modbus/TCP, Profinet |
Protection Rating | IP21 (standard); optional IP55 |
Operating Temperature | 0°C to 60°C |
Backplane Current | 80 mA @ 5VDC, 125 mA @ 24VDC |
Key Features and Advantages
High-Speed Performance: With a 500 kHz counting frequency and 2 μs response time, the IC695HSC304 accurately captures rapid pulse signals (e.g., encoder inputs), essential for high-speed motion control.
Multi-Channel Flexibility: Four isolated counters operate independently, allowing simultaneous tracking of diverse tasks (e.g., position, speed, and event counting), reducing the need for additional hardware.
Robust Signal Integrity: Differential inputs minimize electromagnetic interference (EMI), ensuring stable operation in electrically noisy industrial environments. Transistor outputs provide reliable switching for actuators or alarms.
Seamless Integration: Native support for EtherNet/IP, Profinet, and Modbus/TCP simplifies connectivity with PLCs (e.g., RX3i CPUs) and SCADA systems, enabling real-time data exchange.
Industrial Durability: Rated for 0°C–60°C operation and optional IP55 protection, the module withstands dust, moisture, and vibrations in harsh settings like mines or production floors.
Application Areas
- Manufacturing: Precise product counting, conveyor speed synchronization, and assembly line positioning in automotive or electronics plants.
- Packaging Machinery: Controls material feed rates and cut-off positions for wrappers, fillers, and labelers, enhancing throughput accuracy.
- Logistics & Warehousing: Tracks goods in automated storage systems (e.g., palletizers) and monitors conveyor belt movements for inventory management.
- Energy & Infrastructure: Monitors rotational equipment (e.g., turbines) and valve actuation cycles in power plants or water treatment facilities.
Related Products
- IC695HSC308: 8-channel high-speed counter variant for expanded I/O needs.
- IC694ALG264: Analog I/O module for integrated signal processing in RX3i systems.
- IC695CPE310: RX3i CPU controller, coordinates IC695HSC304 operations.
- IC695PNC001: PROFINET controller for end-to-end network integration.
- IC693PBM200: Legacy Genius bus manager for hybrid system compatibility.
Installation and Maintenance
Installation Preparation: Mount horizontally in RX3i racks with ≥100mm ventilation clearance. Use shielded cables for pulse inputs to prevent EMI. Ensure 24VDC power isolation to avoid harmonic distortion.
Maintenance Recommendations: Clean air vents quarterly to prevent overheating. Verify firmware updates via PAC Machine Edition software. Monitor counter accuracy using built-in diagnostics; replace during scheduled downtime to avoid disruptions.
Product Assurance
The GE IC695HSC304 includes a 1-year global warranty covering defects in materials and workmanship. Technical support offers remote diagnostics and 48-hour on-site response for critical failures. Replacement units are available from spot inventory for urgent delivery.
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