Description
Product Overview
The GE IC695GCG001 is a Genius Communication Gateway module within the PACSystems RX3i platform, designed to bridge legacy Genius serial bus systems with modern PROFINET networks. This module enables seamless integration of traditional Genius I/O devices into contemporary Ethernet-based control architectures without requiring system decommissioning. Equipped with two RJ45 Ethernet ports and two Genius communication ports, the IC695GCG001 acts as a protocol translator, supporting real-time data exchange between PROFINET controllers and up to 31 Genius devices. It facilitates 2,048 bytes of I/O data (1,024 bytes input/output each), ensuring high-speed communication at 153.6 kbps. Ideal for industrial automation upgrades, the GE IC695GCG001 enhances system longevity while leveraging existing infrastructure investments.
Technical Specifications
Parameter Name | Parameter Value |
---|---|
Product Model | GE IC695GCG001 |
Manufacturer | GE (Emerson Automation) |
Product Type | Genius Communication Gateway Module |
Input Power | 24 VDC; Max 0.19 A |
Compatibility | PACSystems RX3i PROFINET Controllers |
Communication Ports | 2× RJ45 Ethernet, 2× Genius Serial |
Max I/O Devices | 31 Genius Modules |
Data Capacity | 1,024 Input Bytes, 1,024 Output Bytes |
Bus Speed | 153.6 kbps (Standard/Extended) |
I/O Update Rate | Configurable (2ms–512ms) |
Operating Temperature | 0°C to 60°C |
Redundancy Support | Yes (Redundant Configurations) |
Hot-Swap Capable | Yes (Requires External Power Disconnect) |
Key Features and Advantages
Protocol Translation & Data Handling: The GE IC695GCG001 translates between PROFINET and Genius protocols, enabling legacy devices to communicate within modern networks. Its support for RTC (Real-Time Cyclic), RTA (Real-Time Acyclic), and industrial protocols (SNMP, MRP, LLDP) ensures robust data integrity and network resilience.
Scalability and Flexibility: Managing up to 31 Genius devices per gateway, this module optimizes I/O density while allowing incremental system upgrades. Dual Ethernet ports support star/linear topologies and media redundancy (MRP), minimizing downtime in critical applications.
Ease of Integration: Hot-swap capability (with power isolation) and SD card support for firmware/configuration backups simplify maintenance. The module operates as an I/O device under RX3i PROFINET control, enabling PLC coordination without hardware reconfiguration.
Enhanced Reliability: Industrial-grade design ensures operation in harsh environments (0°C–60°C). Built-in diagnostics and configurable I/O update rates (2ms–512ms) allow fine-tuning for high-speed or energy-efficient operations.
Application Areas
- Manufacturing Automation: Integrates legacy Genius I/O (e.g., sensors, actuators) into PROFINET-controlled assembly lines, preserving equipment while enabling real-time monitoring in automotive or electronics production.
- Energy Management: Bridges older control systems in power plants or oil refineries to modern SCADA networks, facilitating data aggregation for efficiency optimization without full system replacement.
- Infrastructure Systems: Used in water treatment or transportation networks to migrate Genius-based remote I/O (e.g., pump controls, valve actuators) to centralized Ethernet-based control hubs.
Related Products
- IC695PNC001: PROFINET Controller for RX3i, directly interfaces with IC695GCG001 for end-to-end network management.
- IC693PBM200: Legacy Genius Bus Manager, compatible for hybrid system expansions.
- IC694ALG264: Analog I/O Module, typical Genius device managed by IC695GCG001.
- IC695ETM001: Ethernet Transceiver Module, extends network connectivity for RX3i platforms.
- IC695CPU315: RX3i Central Processing Unit, coordinates gateway operations in control architectures.
Installation and Maintenance
Installation Preparation: Mount in RX3i racks or panels with ≥100mm clearance for ventilation. Ensure 24VDC power (0.19A max) with isolation transformers to mitigate harmonic interference. Shielded cables are mandatory for Genius ports to prevent EMI.
Maintenance Recommendations: Perform quarterly cleaning of ventilation paths and verify firmware updates via SD card. Monitor I/O data consistency using embedded diagnostics; replace modules during planned downtime due to power-disconnect requirement for hot-swap.
Product Assurance
The GE IC695GCG001 includes a 1-year global warranty covering material and workmanship defects. Technical support includes remote diagnostics and 48-hour on-site response for critical failures. Replacement modules are available from spot inventory for urgent deployments.
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