Description
Product Overview
The GE IC695ALG412CA is a high-performance strain gauge and thermocouple input module designed for industrial automation systems requiring precise measurement of low-level analog signals. As part of GE’s PACSystems RX3i platform, this module integrates seamlessly with PLCs and distributed control systems (DCS) to enable real-time monitoring of critical parameters in applications such as process control, energy production, and manufacturing.
Featuring 12 isolated differential input channels, the IC695ALG412CA supports direct connection to strain gauges, thermocouples (J, K, T, E, R, S, B, N, or C types), and millivolt signals (±150mV or ±50mV) without external signal conditioning1. Its 32-bit IEEE floating-point resolution ensures exceptional accuracy, making it ideal for applications demanding sub-millivolt precision. The module’s Σ-Δ analog-to-digital converter (ADC) technology reduces noise interference and delivers stable readings even in electrically noisy environments.
With 250VAC continuous isolation between channels and a wide operating temperature range (-40°C to +85°C), the IC695ALG412CA meets rigorous industrial standards for reliability and durability. Its modular design simplifies system expansion, while built-in diagnostic tools provide real-time insights into channel status, ensuring proactive maintenance and minimizing downtime.
Technical Specifications
Parameter Name | Parameter Value |
---|---|
Product Model | IC695ALG412CA |
Manufacturer | GE |
Product Type | Strain Gauge and Thermocouple Input Module |
Channels | 12 isolated differential inputs |
Input Types | Thermocouples (J/K/T/E/R/S/B/N/C), ±150mV/±50mV |
Resolution | 32-bit IEEE floating-point or 16-bit integer |
Accuracy | ±0.25% of full scale (0°C to 60°C) |
Conversion Time | 15–120 ms (configurable) |
Isolation Voltage | 250VAC continuous, 1500VAC (1 minute) |
Input Impedance | ≥500 kΩ |
Operating Temperature | -40°C to +85°C |
Power Supply | 5V DC (425 mA) + 3.3V DC (400 mA) |
Physical Dimensions | 102mm x 119mm x 45mm |
Weight | 0.3 kg |
Certifications | CE, RoHS (exempted per EU Directive 2011/65/EU) |
Key Features and Advantages
Multi-Signal Compatibility: The IC695ALG412CA eliminates the need for external signal conditioners by directly interfacing with strain gauges and thermocouples. This reduces hardware complexity and lowers installation costs while maintaining ±0.25% full-scale accuracy across its operational range.
Enhanced Noise Immunity: Its Σ-Δ ADC architecture and 10 dB noise suppression filter out electromagnetic interference, ensuring reliable measurements in high-noise environments like power plants and manufacturing facilities.
Advanced Diagnostics: Built-in LED indicators and remote monitoring tools provide real-time feedback on channel health, including open-circuit detection, short-circuit protection, and over/under-range alerts. This proactive approach minimizes unplanned outages and extends component lifespan.
Flexible Configuration: Engineers can configure input types, sampling rates, and data formats (floating-point or integer) via GE’s Proficy Machine Edition software, streamlining integration with existing control systems.
Rugged Design: Withstanding 15G shock and 1G vibration, the module is engineered for harsh industrial environments. Its wide temperature range (-40°C to +85°C) and IP20-rated enclosure ensure consistent performance in extreme conditions.
Application Areas
The IC695ALG412CA excels in diverse industrial scenarios, including:
- Structural Health Monitoring: Measuring strain in bridges, turbines, and heavy machinery to detect mechanical stress.
- Process Temperature Control: Accurately monitoring furnace temperatures in steel mills or chemical reactors using thermocouple inputs.
- HVAC Systems: Optimizing energy efficiency by precisely measuring air pressure and humidity in large-scale commercial buildings.
- Test and Measurement: Capturing high-resolution data from load cells and pressure transducers in automotive and aerospace testing facilities.
Its ability to interface with legacy systems while supporting future-proof technologies makes it a versatile choice for both retrofitting existing infrastructure and building new automation systems.
Related Products
- IC695ALG608 (Analog Input Module): 8-channel module for voltage/current signals, ideal for expanding analog input capacity.
- IC695ALG728 (Analog Output Module): 8-channel module for voltage/current outputs, enabling closed-loop control with the IC695ALG412CA.
- IC695ACC413 (Communication Module): Enables integration with Profibus-DP or Modbus networks for distributed control.
- IC695PWR330 (Power Supply Module): Provides stable 24V DC power for the RX3i rack, ensuring reliable operation of the IC695ALG412CA.
- IC694TBB032 (Terminal Block): Removable terminal block for simplified wiring and maintenance.
Installation and Maintenance
Installation Preparation:
- Ensure the RX3i rack is grounded to ≤1Ω and powered by a stable 24V DC source.
- Use shielded twisted-pair cables for thermocouple connections to minimize noise.
- Install removable terminal blocks (e.g., IC694TBB032) for easy field wiring.
Maintenance Recommendations:
- Perform quarterly visual inspections to check for loose connections or corrosion.
- Update firmware annually using GE’s Proficy Machine Edition to access new features and bug fixes.
- Replace the module if diagnostic LEDs indicate persistent channel failures or out-of-range readings.
Product Warranty and Support
GE guarantees the IC695ALG412CA against defects in materials and workmanship for 1 year from the date of purchase. Customers receive priority technical support, including remote troubleshooting and software updates. With a global network of certified service centers, GE ensures prompt assistance to minimize downtime.
For urgent inquiries, contact GE’s dedicated support team or visit our online portal for documentation and user manuals.
- HS:7326909000
Contact info
- WhatsApp: +86 18030182217
- Email: sandydcsplc@gmail.com
- Phone: +86 18030182217
- Wechat: +86 18030182217
- Website: www.xiongbaparts.com