Description
Product Overview
The GE VMIVME-2540 is a high-performance intelligent counter/controller module designed for mission-critical industrial automation systems, specifically within GE’s VMIC/GE Fanuc series. Built on the VMEbus architecture, this module delivers precise event counting, real-time signal processing, and seamless integration with VME-based systems, making it ideal for applications requiring high-speed data acquisition and control.
Equipped with a 15 MHz 68HC000 microprocessor, the GE VMIVME-2540 supports up to 4 giga events of counting capacity and offers flexible channel configurations (4, 8, 16, or 24 channels) for digital signal measurement and generation37. Its advanced features include frequency measurement (1.16 mHz to 2.5 MHz), cycle/pulse width analysis, and orthogonal position control with sine/cosine inputs up to 1 MHz38. The module’s 24 discrete output channels provide 12-bit resolution and ±10 V signaling with 10 mA current handling, enabling precise control of actuators and peripherals in industrial environments210.
Within GE’s automation ecosystem, the GE VMIVME-2540 serves as a core component for real-time control systems, such as robotics, power generation, and semiconductor manufacturing. Its VMEbus slave interface ensures compatibility with a wide range of VME modules, while the command-driven memory-mapped interface simplifies programming and reduces integration complexity716. By combining high-speed processing with robust diagnostic capabilities, this module enhances system reliability and minimizes downtime, making it a versatile solution for industries demanding precision and scalability.
Technical Specifications
Parameter Name | Parameter Value |
---|---|
Product Model | VMIVME-2540 |
Manufacturer | GE |
Product Type | Intelligent Counter/Controller Module |
Counting Capacity | Up to 4 giga events |
Digital Channels | 4/8/16/24 channels (programmable) |
Frequency Measurement | 1.16 mHz to 2.5 MHz |
Output Resolution | 12-bit |
Output Voltage | ±10 V |
Output Current | 10 mA per channel |
Power Supply | +5 VDC ±10% |
Operating Temperature | 5°C to 50°C |
Storage Temperature | -25°C to 60°C |
Physical Dimensions | 160 mm (W) × 233.25 mm (H) × 20.32 mm (D) |
Weight | 13.5 kg |
Interface | VMEbus Slave |
Processor | 15 MHz 68HC000 microprocessor |
Main Features and Advantages
High-Speed Precision Counting:
The GE VMIVME-2540 offers industry-leading counting accuracy, capable of processing up to 4 giga events with nanosecond-level resolution. Its orthogonal position measurement supports high-frequency sine/cosine inputs, making it suitable for robotics and motion control applications requiring sub-micron precision36.
The GE VMIVME-2540 offers industry-leading counting accuracy, capable of processing up to 4 giga events with nanosecond-level resolution. Its orthogonal position measurement supports high-frequency sine/cosine inputs, making it suitable for robotics and motion control applications requiring sub-micron precision36.
Flexible Configuration:
With configurable channel counts and measurement modes (e.g., event counting, frequency division), this module adapts to diverse system requirements. Users can program discrete outputs via onboard jumpers, enabling dynamic control of industrial processes without hardware reconfiguration210.
With configurable channel counts and measurement modes (e.g., event counting, frequency division), this module adapts to diverse system requirements. Users can program discrete outputs via onboard jumpers, enabling dynamic control of industrial processes without hardware reconfiguration210.
Robust Industrial Design:
Designed to withstand harsh environments, the GE VMIVME-2540 operates reliably in temperatures ranging from 5°C to 50°C and supports 5–95% humidity (non-condensing). Its VMEbus interface ensures immunity to electromagnetic interference, while the rugged enclosure meets IP20 protection standards1516.
Designed to withstand harsh environments, the GE VMIVME-2540 operates reliably in temperatures ranging from 5°C to 50°C and supports 5–95% humidity (non-condensing). Its VMEbus interface ensures immunity to electromagnetic interference, while the rugged enclosure meets IP20 protection standards1516.
Efficient Data Handling:
The onboard 68HC000 processor offloads computational tasks from the host system, allowing real-time data analysis and decision-making. The module supports ANSI/IEEE 754-1985 32-bit floating-point arithmetic, ensuring compatibility with advanced control algorithms58.
The onboard 68HC000 processor offloads computational tasks from the host system, allowing real-time data analysis and decision-making. The module supports ANSI/IEEE 754-1985 32-bit floating-point arithmetic, ensuring compatibility with advanced control algorithms58.
Seamless Integration:
As part of GE’s VMIC/GE Fanuc series, the GE VMIVME-2540 interoperates seamlessly with VME-based controllers, HMIs, and I/O modules. This integration simplifies system design and leverages GE’s comprehensive software tools for programming and diagnostics716.
As part of GE’s VMIC/GE Fanuc series, the GE VMIVME-2540 interoperates seamlessly with VME-based controllers, HMIs, and I/O modules. This integration simplifies system design and leverages GE’s comprehensive software tools for programming and diagnostics716.
Application Areas
Industrial Automation:
The GE VMIVME-2540 excels in manufacturing lines for part counting, conveyor belt speed control, and quality assurance. Its high-speed counting capabilities ensure accurate tracking of production metrics, while the 24 discrete outputs enable direct control of actuators and alarms26.
The GE VMIVME-2540 excels in manufacturing lines for part counting, conveyor belt speed control, and quality assurance. Its high-speed counting capabilities ensure accurate tracking of production metrics, while the 24 discrete outputs enable direct control of actuators and alarms26.
Robotics and Motion Control:
In robotics applications, this module provides precise position feedback for robotic arms and automated guided vehicles (AGVs). Its orthogonal position measurement supports encoder-based systems, enabling closed-loop control with sub-millimeter accuracy326.
In robotics applications, this module provides precise position feedback for robotic arms and automated guided vehicles (AGVs). Its orthogonal position measurement supports encoder-based systems, enabling closed-loop control with sub-millimeter accuracy326.
Power Generation and Testing:
For power plants and test facilities, the GE VMIVME-2540 monitors turbine rotations, analyzes generator frequency, and controls auxiliary equipment. Its high-temperature resilience ensures stable performance in power generation environments1018.
For power plants and test facilities, the GE VMIVME-2540 monitors turbine rotations, analyzes generator frequency, and controls auxiliary equipment. Its high-temperature resilience ensures stable performance in power generation environments1018.
Medical and Scientific Equipment:
In medical devices, such as MRI machines and laboratory analyzers, this module processes high-frequency signals and manages precision motion. Its noise-filtering capabilities and low-latency response make it ideal for critical diagnostic applications326.
In medical devices, such as MRI machines and laboratory analyzers, this module processes high-frequency signals and manages precision motion. Its noise-filtering capabilities and low-latency response make it ideal for critical diagnostic applications326.
Semiconductor Manufacturing:
In cleanroom environments, the GE VMIVME-2540 controls wafer handling robots and monitors process parameters (e.g., etching, deposition). Its compatibility with VMEbus systems ensures seamless integration with factory automation networks2526.
In cleanroom environments, the GE VMIVME-2540 controls wafer handling robots and monitors process parameters (e.g., etching, deposition). Its compatibility with VMEbus systems ensures seamless integration with factory automation networks2526.
Related Products
- GE VMIVME-1150: A 64-bit optically coupled digital input board that complements the VMIVME-2540 by providing additional input channels for sensor data acquisition616.
- GE VMIVME-7807: A VME single-board computer with a Pentium M processor, offering advanced computational power for complex control algorithms 协同 with the VMIVME-2540616.
- GE VMIVME-4120: A 16-channel analog output board that pairs with the VMIVME-2540 to provide precise voltage or current control for actuators in process automation616.
- GE IC697CPM791-FD: A PLC controller that integrates with the VMIVME-2540 for distributed control systems, enabling centralized monitoring and command execution316.
- GE IS220PDIAH1A: A steam turbine control card that works with the VMIVME-2540 in power generation applications to manage turbine speed and load1626.
Installation and Maintenance
Installation Preparation:
Before installing the GE VMIVME-2540, ensure the VMEbus backplane meets the module’s power requirements (+5 VDC ±10%). Verify the environmental conditions (temperature, humidity) and use ESD protection during handling. Mount the module securely in a VMEbus rack, ensuring proper alignment with the backplane connectors1516.
Before installing the GE VMIVME-2540, ensure the VMEbus backplane meets the module’s power requirements (+5 VDC ±10%). Verify the environmental conditions (temperature, humidity) and use ESD protection during handling. Mount the module securely in a VMEbus rack, ensuring proper alignment with the backplane connectors1516.
Maintenance Recommendations:
Regularly inspect the module for loose connections or signs of overheating. Clean dust from the enclosure using compressed air to maintain optimal thermal performance. Update firmware periodically via GE’s software tools to access new features and security patches. For fault diagnosis, utilize the module’s built-in diagnostic LEDs and memory-mapped status registers1626.
Regularly inspect the module for loose connections or signs of overheating. Clean dust from the enclosure using compressed air to maintain optimal thermal performance. Update firmware periodically via GE’s software tools to access new features and security patches. For fault diagnosis, utilize the module’s built-in diagnostic LEDs and memory-mapped status registers1626.
Product Assurance
GE guarantees the VMIVME-2540 with a 1-year warranty covering defects in materials and workmanship. Our global network of certified service centers provides 24/7 technical support, spare parts, and repair services. For mission-critical applications, extended service agreements are available to maximize uptime and system longevity.
Contact info
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