GE IS400JGPAG1A Analog I/O Module(XIONGBA)

Product Overview

The ​​GE IS400JGPAG1A​​ is a high-performance analog I/O module integral to GE’s Speedtronic™ Mark VIe gas turbine control systems. Designed for precision signal processing and real-time data acquisition, this module serves as a critical interface between field sensors/actuators and the turbine controller. Equipped with a 1066 MHz Intel EP80579 microprocessor, the ​​IS400JGPAG1A​​ executes complex control algorithms with deterministic accuracy, ensuring optimal turbine performance under dynamic load conditions. Its IONet (I/O Network) interface enables seamless communication with distributed I/O packs, supporting high-speed data exchange for functions like fuel-valve positioning, temperature monitoring, and speed regulation. Engineered for harsh industrial environments, the module operates reliably within a temperature range of -40°C to +85°C and features robust EMI shielding, making it indispensable for power generation, oil and gas, and marine propulsion applications where system uptime and safety are paramount.

Technical Specifications

Parameter Value
Product Model ​IS400JGPAG1A​
Manufacturer General Electric (GE)
Product Type Analog I/O Module
Processor 1066 MHz Intel EP80579
IONet Interface 100 Mbps full-duplex Ethernet
Analog Input Channels 8 channels (configurable)
Analog Output Channels 4 channels (configurable)
Input Voltage Range 0–10V, ±10V, 4–20mA
Output Voltage Range 0–10V, ±10V
Resolution 16-bit
Operating Temperature -40°C to +85°C
Storage Temperature -40°C to +105°C
Power Supply 24V DC ±10%
Dimensions 178mm × 178mm × 38mm
Weight 0.6kg
Protection Class IP65 (dust/water resistant)
Compliance SIL 2 (IEC 61508)

Main Features and Advantages

​High-Speed Signal Processing:​​ Leveraging a 1066 MHz Intel processor, the ​​IS400JGPAG1A​​ achieves sub-millisecond response times for critical control loops, such as exhaust temperature modulation and fuel-flow optimization. This minimizes turbine overshoot during load transitions, enhancing efficiency by up to 3%.

​Redundant Configuration Support:​​ The module integrates seamlessly into dual or triple-redundant architectures, using IONet synchronization to maintain <100µs clock alignment across controllers. This eliminates single-point failures in safety-critical systems like emergency shutdown (ESD) sequences.

​Extreme Environment Resilience:​​ With an operational range of -40°C to +85°C and conformal-coated PCBs, the module withstands vibration (10g RMS), humidity (95% non-condensing), and corrosive atmospheres in offshore platforms or desert power plants.

​Diagnostics and Maintenance:​​ Embedded health-monitoring features include real-time channel drift detection, capacitor aging alerts via IR diagnostics, and predictive fault logging. These reduce unplanned downtime by 40% and extend service intervals to 5 years.

Application Areas

The ​​GE IS400JGPAG1A​​ excels in mission-critical turbine and industrial automation scenarios:

  • ​Power Generation:​​ Manages fuel-air ratio control in GE Frame 9FA gas turbines, using analog inputs to monitor combustor temperatures and outputs to adjust inlet guide vanes. SIL 2 compliance ensures failsafe operation during grid-frequency fluctuations.
  • ​Oil and Gas:​​ Integrates with offshore drilling rig turbine generators, where its IP65-rated housing resists salt fog. Analog inputs process pressure transducer data (4–20mA) from wellheads, while outputs control emergency vent valves.
  • ​Marine Propulsion:​​ Governs diesel-electric propulsion engines in LNG carriers, synchronizing RPM feedback with load demands via IONet. Redundant configurations prevent blackout conditions during storm navigation.
  • ​Industrial Processes:​​ Monitors steam turbine auxiliaries in chemical plants, converting vibration sensor signals (0–10V) for predictive maintenance triggers.

Related Products

  1. ​IS400JPDFG1A​​: Control panel variant for turbine startup/stop sequences.
  2. ​IS215AEPCH1BB​​: Turbine protection card with SIL 3 certification for critical shutdown logic.
  3. ​IS220PAICH2A​​: Analog input module for temperature/pressure sensing in Mark VIe systems.
  4. ​IC695CPU315-CD​​: RX3i controller for balance-of-plant integration.
  5. ​DS200SDCIG1ABA​​: Legacy speed control module compatible with Mark V upgrades.

Installation and Maintenance

Installation: Mount vertically on DIN rails using M4 screws, ensuring ≥50mm clearance from high-voltage cables. Ground chassis terminals to earth (<0.1Ω impedance) to suppress ground loops. Configure I/O scaling via GE’s ToolboxST software, calibrating zero/span points with traceable references.

Maintenance: Quarterly IR scans to detect capacitor ESR drift; replace if deviation exceeds 5%. Annually clean cooling fins with nitrogen purge to prevent dust accumulation.

Product Assurance

GE warrants the ​​IS400JGPAG1A​​ against defects for 36 months. SIL 2 certification (IEC 61508) covers functional safety in turbine control applications. Global support includes 24/7 technical hotlines, firmware updates via Lifecycle Manager, and advance-replacement programs with 72-hour delivery. ROHS3 and REACH compliance documentation is included.

Brand model: ​​GE IS400JGPAG1A​
Product Name: Analog I/O Module
Warranty: 1 year
Size: 178mm × 178mm × 38mm
Weight: 0.6kg
Origin: USA
Inventory: Spot
Delivery time: 3 days after payment

 

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Description

Product Overview

The ​​GE IS400JGPAG1A​​ is a high-performance analog I/O module integral to GE’s Speedtronic™ Mark VIe gas turbine control systems. Designed for precision signal processing and real-time data acquisition, this module serves as a critical interface between field sensors/actuators and the turbine controller. Equipped with a 1066 MHz Intel EP80579 microprocessor, the ​​IS400JGPAG1A​​ executes complex control algorithms with deterministic accuracy, ensuring optimal turbine performance under dynamic load conditions. Its IONet (I/O Network) interface enables seamless communication with distributed I/O packs, supporting high-speed data exchange for functions like fuel-valve positioning, temperature monitoring, and speed regulation. Engineered for harsh industrial environments, the module operates reliably within a temperature range of -40°C to +85°C and features robust EMI shielding, making it indispensable for power generation, oil and gas, and marine propulsion applications where system uptime and safety are paramount.

Technical Specifications

Parameter Value
Product Model ​IS400JGPAG1A​
Manufacturer General Electric (GE)
Product Type Analog I/O Module
Processor 1066 MHz Intel EP80579
IONet Interface 100 Mbps full-duplex Ethernet
Analog Input Channels 8 channels (configurable)
Analog Output Channels 4 channels (configurable)
Input Voltage Range 0–10V, ±10V, 4–20mA
Output Voltage Range 0–10V, ±10V
Resolution 16-bit
Operating Temperature -40°C to +85°C
Storage Temperature -40°C to +105°C
Power Supply 24V DC ±10%
Dimensions 178mm × 178mm × 38mm
Weight 0.6kg
Protection Class IP65 (dust/water resistant)
Compliance SIL 2 (IEC 61508)

Main Features and Advantages

​High-Speed Signal Processing:​​ Leveraging a 1066 MHz Intel processor, the ​​IS400JGPAG1A​​ achieves sub-millisecond response times for critical control loops, such as exhaust temperature modulation and fuel-flow optimization. This minimizes turbine overshoot during load transitions, enhancing efficiency by up to 3%.

​Redundant Configuration Support:​​ The module integrates seamlessly into dual or triple-redundant architectures, using IONet synchronization to maintain <100µs clock alignment across controllers. This eliminates single-point failures in safety-critical systems like emergency shutdown (ESD) sequences.

​Extreme Environment Resilience:​​ With an operational range of -40°C to +85°C and conformal-coated PCBs, the module withstands vibration (10g RMS), humidity (95% non-condensing), and corrosive atmospheres in offshore platforms or desert power plants.

​Diagnostics and Maintenance:​​ Embedded health-monitoring features include real-time channel drift detection, capacitor aging alerts via IR diagnostics, and predictive fault logging. These reduce unplanned downtime by 40% and extend service intervals to 5 years.

Application Areas

The ​​GE IS400JGPAG1A​​ excels in mission-critical turbine and industrial automation scenarios:

  • ​Power Generation:​​ Manages fuel-air ratio control in GE Frame 9FA gas turbines, using analog inputs to monitor combustor temperatures and outputs to adjust inlet guide vanes. SIL 2 compliance ensures failsafe operation during grid-frequency fluctuations.
  • ​Oil and Gas:​​ Integrates with offshore drilling rig turbine generators, where its IP65-rated housing resists salt fog. Analog inputs process pressure transducer data (4–20mA) from wellheads, while outputs control emergency vent valves.
  • ​Marine Propulsion:​​ Governs diesel-electric propulsion engines in LNG carriers, synchronizing RPM feedback with load demands via IONet. Redundant configurations prevent blackout conditions during storm navigation.
  • ​Industrial Processes:​​ Monitors steam turbine auxiliaries in chemical plants, converting vibration sensor signals (0–10V) for predictive maintenance triggers.

Related Products

  1. ​IS400JPDFG1A​​: Control panel variant for turbine startup/stop sequences.
  2. ​IS215AEPCH1BB​​: Turbine protection card with SIL 3 certification for critical shutdown logic.
  3. ​IS220PAICH2A​​: Analog input module for temperature/pressure sensing in Mark VIe systems.
  4. ​IC695CPU315-CD​​: RX3i controller for balance-of-plant integration.
  5. ​DS200SDCIG1ABA​​: Legacy speed control module compatible with Mark V upgrades.

Installation and Maintenance

Installation: Mount vertically on DIN rails using M4 screws, ensuring ≥50mm clearance from high-voltage cables. Ground chassis terminals to earth (<0.1Ω impedance) to suppress ground loops. Configure I/O scaling via GE’s ToolboxST software, calibrating zero/span points with traceable references.

Maintenance: Quarterly IR scans to detect capacitor ESR drift; replace if deviation exceeds 5%. Annually clean cooling fins with nitrogen purge to prevent dust accumulation.

Product Assurance

GE warrants the ​​IS400JGPAG1A​​ against defects for 36 months. SIL 2 certification (IEC 61508) covers functional safety in turbine control applications. Global support includes 24/7 technical hotlines, firmware updates via Lifecycle Manager, and advance-replacement programs with 72-hour delivery. ROHS3 and REACH compliance documentation is included.

 

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