GE IS220UCSAH1A, REV G Embedded Controller Module(XIONGBA)

Product Overview

The ​​GE IS220UCSAH1A, REV G​​ is an advanced ​​embedded controller module​​ engineered by General Electric for high-reliability industrial automation systems, particularly within ​​GE’s Mark VIe​​ platform. Designed as a core component for turbine control and critical infrastructure, this module integrates a ​​667 MHz Freescale PowerPC 8349 processor​​ and ​​256 MB DDR SDRAM​​, executing real-time control algorithms via the ​​QNX Neutrino RTOS​​ to ensure millisecond-level precision in demanding applications like power generation and heavy machinery synchronization. Its dual-slot architecture supports seamless redundancy configurations, enabling continuous operation in gas/steam turbine management, while the ​​passive cooling design​​ (no fans) ensures resilience across temperatures from ​​0°C to 65°C​​ (short-term tolerance: -40°C to +70°C). With six Ethernet ports and USB connectivity, the ​​GE IS220UCSAH1A, REV G​​ facilitates robust integration with ​​IONet​​ (GE’s proprietary I/O network) and legacy systems (e.g., EX2100e, LS2100e), enhancing predictive maintenance through real-time acoustic monitoring and vibration diagnostics. Certified for ​​NFPA Class 1, Div. 2 hazardous environments​​, this module delivers unmatched operational integrity in energy, manufacturing, and process industries.

Technical Specifications

​Parameter Name​ ​Parameter Value​
​Product Model​ ​IS220UCSAH1A, REV G​
​Manufacturer​ GE (General Electric)
​Product Type​ Embedded Controller Module
​Processor​ Freescale PowerPC 8349 (667 MHz)
​Memory​ 256 MB DDR SDRAM
​Operating System​ QNX Neutrino RTOS
​Input Voltage​ 18–32 V DC
​Power Consumption​ 12.5 W (typical)
​Operating Temperature​ 0°C to +65°C (-40°C to +70°C short-term)
​Communication Interfaces​ 6× Ethernet (RJ45), 1× USB
​Dimensions (W×H×D)​ 178 × 105 × 144 mm
​Weight​ 0.91 kg
​Certifications​ NFPA Class 1, Div. 2; UL; CE

Main Features and Advantages

​Real-Time Control Precision​​:
The ​​GE IS220UCSAH1A, REV G​​ leverages QNX Neutrino RTOS for deterministic task execution, achieving sub-millisecond response times in turbine governor control and fault protection. Integrated ​​CIMPLICITY HMI​​ software enables intuitive configuration of complex logic, reducing engineering deployment time by 40%.

​Industrial Robustness​​:
Encased in a fanless, IP20-rated chassis with passive heat dissipation, the module operates reliably in high-vibration, dusty environments (e.g., power plant turbine halls). EMI-hardened circuitry and ​​isolated IONet communication​​ prevent signal corruption, maintaining >99.9% uptime in continuous operations.

​Diagnostic Intelligence​​:
Front-panel LEDs (​​Power​​, ​​Boot​​, ​​Online​​, ​​Diag​​) provide instant status visibility, while ​​ControlST software​​ enables deep diagnostics—tracking thermal margins, memory usage, and network latency. Acoustic monitoring capabilities detect bearing wear or misalignment in turbines, enabling predictive maintenance.

​Scalable Redundancy​​:
Dual-slot design supports triple-modular redundancy (TMR) configurations, allowing hot-swap replacements during operation. This minimizes downtime for critical systems like grid-synchronized generators.

Application Areas

  • ​Turbine Control Systems​​: Manages gas/steam turbine startup, load balancing, and emergency shutdowns in power plants, ensuring grid stability through <10 ms response to frequency deviations.
  • ​Generator Excitation​​: Integrates with ​​EX2100e/LS2100e​​ platforms to regulate voltage and reactive power in hydro/wind farms, complying with IEEE C37.118 synchrophasor standards.
  • ​Industrial Process Automation​​: Controls balance-of-plant (BoP) systems (e.g., fuel pumps, cooling towers) in oil refineries or chemical plants, leveraging Modbus/Ethernet/IP for SCADA integration.
  • ​Renewable Energy​​: Monitors wind turbine pitch systems and solar inverter farms via IONet, optimizing energy yield through harmonic analysis (THD <1.5%).

Related Products

  1. ​IS220UCSBH1A​​: Higher-performance variant with expanded memory (512 MB), suited for advanced model predictive control (MPC).
  2. ​IS220UCSBS1A​​: Safety-certified module (IEC 61508 SIL-3) for critical shutdown systems in nuclear plants.
  3. ​IS220PAMSG1A​​: Acoustic monitoring processor for turbine blade integrity analysis, complementary to ​​IS220UCSAH1A, REV G​​.
  4. ​IS220PVIBH1A​​: Vibration monitoring module for detecting misalignment in rotating machinery.
  5. ​ControlST Software Suite​​: Configuration toolkit for programming and diagnostics across Mark VIe platforms.

Installation and Maintenance

Installation Preparation: Verify DC input voltage (18–32 V) and allocate ≥50 mm lateral clearance for heat dissipation. Mount on DIN rail or baseplate using M4 screws, ensuring all Ethernet cables (Cat 6 shielded) are routed away from power lines. Activate IONet via ​​ControlST​​ before power-up.

Maintenance Recommendations: Clean散热片 quarterly with non-static compressed air. Calibrate I/O channels annually using ​​EnerVista UR​​ software. Replace modules during planned outages; redundant systems allow live swaps. Monitor ​​Diag LED​​ for early fault detection (e.g., memory errors).

Product Assurance

GE offers an 18-month warranty covering material and workmanship defects. Global technical support includes 24/7 remote diagnostics and expedited replacement (48-hour SLA for critical sites). All units undergo IEC 62443-3-3 cybersecurity validation and ISO 13849 functional safety testing.

​Brand model​​: GE IS220UCSAH1A, REV G
​Product Name​​: GE Mark VIe Embedded Controller Module
​Warranty​​: 1.5 years
​Size​​: 178 × 105 × 144 mm
​Weight​​: 0.91 kg
​Origin​​: USA
​Inventory​​: Spot
​Delivery time​​: 3 days after payment

 

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Description

Product Overview

The ​​GE IS220UCSAH1A, REV G​​ is an advanced ​​embedded controller module​​ engineered by General Electric for high-reliability industrial automation systems, particularly within ​​GE’s Mark VIe​​ platform. Designed as a core component for turbine control and critical infrastructure, this module integrates a ​​667 MHz Freescale PowerPC 8349 processor​​ and ​​256 MB DDR SDRAM​​, executing real-time control algorithms via the ​​QNX Neutrino RTOS​​ to ensure millisecond-level precision in demanding applications like power generation and heavy machinery synchronization. Its dual-slot architecture supports seamless redundancy configurations, enabling continuous operation in gas/steam turbine management, while the ​​passive cooling design​​ (no fans) ensures resilience across temperatures from ​​0°C to 65°C​​ (short-term tolerance: -40°C to +70°C). With six Ethernet ports and USB connectivity, the ​​GE IS220UCSAH1A, REV G​​ facilitates robust integration with ​​IONet​​ (GE’s proprietary I/O network) and legacy systems (e.g., EX2100e, LS2100e), enhancing predictive maintenance through real-time acoustic monitoring and vibration diagnostics. Certified for ​​NFPA Class 1, Div. 2 hazardous environments​​, this module delivers unmatched operational integrity in energy, manufacturing, and process industries.

Technical Specifications

​Parameter Name​ ​Parameter Value​
​Product Model​ ​IS220UCSAH1A, REV G​
​Manufacturer​ GE (General Electric)
​Product Type​ Embedded Controller Module
​Processor​ Freescale PowerPC 8349 (667 MHz)
​Memory​ 256 MB DDR SDRAM
​Operating System​ QNX Neutrino RTOS
​Input Voltage​ 18–32 V DC
​Power Consumption​ 12.5 W (typical)
​Operating Temperature​ 0°C to +65°C (-40°C to +70°C short-term)
​Communication Interfaces​ 6× Ethernet (RJ45), 1× USB
​Dimensions (W×H×D)​ 178 × 105 × 144 mm
​Weight​ 0.91 kg
​Certifications​ NFPA Class 1, Div. 2; UL; CE

Main Features and Advantages

​Real-Time Control Precision​​:
The ​​GE IS220UCSAH1A, REV G​​ leverages QNX Neutrino RTOS for deterministic task execution, achieving sub-millisecond response times in turbine governor control and fault protection. Integrated ​​CIMPLICITY HMI​​ software enables intuitive configuration of complex logic, reducing engineering deployment time by 40%.

​Industrial Robustness​​:
Encased in a fanless, IP20-rated chassis with passive heat dissipation, the module operates reliably in high-vibration, dusty environments (e.g., power plant turbine halls). EMI-hardened circuitry and ​​isolated IONet communication​​ prevent signal corruption, maintaining >99.9% uptime in continuous operations.

​Diagnostic Intelligence​​:
Front-panel LEDs (​​Power​​, ​​Boot​​, ​​Online​​, ​​Diag​​) provide instant status visibility, while ​​ControlST software​​ enables deep diagnostics—tracking thermal margins, memory usage, and network latency. Acoustic monitoring capabilities detect bearing wear or misalignment in turbines, enabling predictive maintenance.

​Scalable Redundancy​​:
Dual-slot design supports triple-modular redundancy (TMR) configurations, allowing hot-swap replacements during operation. This minimizes downtime for critical systems like grid-synchronized generators.

Application Areas

  • ​Turbine Control Systems​​: Manages gas/steam turbine startup, load balancing, and emergency shutdowns in power plants, ensuring grid stability through <10 ms response to frequency deviations.
  • ​Generator Excitation​​: Integrates with ​​EX2100e/LS2100e​​ platforms to regulate voltage and reactive power in hydro/wind farms, complying with IEEE C37.118 synchrophasor standards.
  • ​Industrial Process Automation​​: Controls balance-of-plant (BoP) systems (e.g., fuel pumps, cooling towers) in oil refineries or chemical plants, leveraging Modbus/Ethernet/IP for SCADA integration.
  • ​Renewable Energy​​: Monitors wind turbine pitch systems and solar inverter farms via IONet, optimizing energy yield through harmonic analysis (THD <1.5%).

Related Products

  1. ​IS220UCSBH1A​​: Higher-performance variant with expanded memory (512 MB), suited for advanced model predictive control (MPC).
  2. ​IS220UCSBS1A​​: Safety-certified module (IEC 61508 SIL-3) for critical shutdown systems in nuclear plants.
  3. ​IS220PAMSG1A​​: Acoustic monitoring processor for turbine blade integrity analysis, complementary to ​​IS220UCSAH1A, REV G​​.
  4. ​IS220PVIBH1A​​: Vibration monitoring module for detecting misalignment in rotating machinery.
  5. ​ControlST Software Suite​​: Configuration toolkit for programming and diagnostics across Mark VIe platforms.

Installation and Maintenance

Installation Preparation: Verify DC input voltage (18–32 V) and allocate ≥50 mm lateral clearance for heat dissipation. Mount on DIN rail or baseplate using M4 screws, ensuring all Ethernet cables (Cat 6 shielded) are routed away from power lines. Activate IONet via ​​ControlST​​ before power-up.

Maintenance Recommendations: Clean散热片 quarterly with non-static compressed air. Calibrate I/O channels annually using ​​EnerVista UR​​ software. Replace modules during planned outages; redundant systems allow live swaps. Monitor ​​Diag LED​​ for early fault detection (e.g., memory errors).

Product Assurance

GE offers an 18-month warranty covering material and workmanship defects. Global technical support includes 24/7 remote diagnostics and expedited replacement (48-hour SLA for critical sites). All units undergo IEC 62443-3-3 cybersecurity validation and ISO 13849 functional safety testing.

HS:8471800000

 

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