Description
Product Overview
The GE IS220UCSAH1A REV C (also referred to as UCSA-H1A) is an Embedded Controller Module designed for GE’s SPEEDTRONIC™ Mark VIe gas turbine control system. As a core component of the Mark VIe platform, this module provides real-time control, signal processing, and communication capabilities for critical turbine operations in power generation, oil & gas, and heavy industrial applications. Mounted on the DS200DCCA base card, the IS220UCSAH1A hosts the PAMC (Processor Acoustic Monitor) or UC (Universal Controller) I/O package, supporting high-speed data acquisition, redundancy management, and interface integration with other Mark VIe modules .
Engineered for compatibility with GE’s Mark VIe architecture, the IS220UCSAH1A REV C features a Freescale PowerPC 667 MHz processor and QNX Neutrino real-time operating system, enabling deterministic control and multitasking for turbine speed regulation, combustion optimization, and safety interlocks. Its modular design allows seamless integration with terminal boards like the IS200STCIH1A and IS200STCIH2A, supporting scalable I/O configurations for simplex or triple-redundant (TMR) systems. The board’s rugged enclosure and conformal coating ensure operation in harsh environments, with a wide temperature range (-30°C to +65°C) and resistance to vibration and electromagnetic interference . By combining advanced signal processing with GE’s ControlST software suite, the IS220UCSAH1A delivers actionable insights for predictive maintenance and optimized turbine performance.
Technical Specifications
Parameter Name | Parameter Value |
Product Model | GE IS220UCSAH1A REV C |
Manufacturer | General Electric (GE) |
Product Type | Embedded Controller Module |
Interface Type | Ethernet (dual redundant), USB 2.0, RS-422/485 |
Processor | Freescale PowerPC 667 MHz (PowerQUICC II Pro) |
Operating System | QNX Neutrino Real-Time OS |
Memory | 256 MB DDR SDRAM, 512 MB CompactFlash |
Power Requirements | 18–36 VDC (via base card) |
Operating Temperature | -30°C to +65°C |
Storage Temperature | -40°C to +85°C |
Weight | 0.9 kg (2.0 lb) |
Vibration Resistance | 10–500 Hz, 2g |
Isolation Voltage | 500 VDC |
Redundancy Support | Dual controller redundancy (via IONet) |
Programming Software | GE ControlST |
Main Features and Advantages
The GE IS220UCSAH1A REV C stands out for its high-performance real-time control and scalable redundancy. It supports dual Ethernet interfaces for redundant communication with I/O modules and HMIs, ensuring continuous operation even during network faults. The board’s embedded diagnostics provide real-time feedback on processor health, memory usage, and communication status, enabling proactive maintenance and reducing downtime .
Another key strength is its modular architecture and hot-swappable design. The IS220UCSAH1A supports field replaceable units (FRUs), allowing engineers to replace faulty components without manual reconfiguration. GE’s ControlST software automatically downloads the latest firmware and configuration settings, minimizing maintenance complexity. The board also features multi-protocol support, including MODBUS TCP/IP, Ethernet/IP, and PROFIBUS, enabling seamless integration with third-party systems .
Additionally, the IS220UCSAH1A REV C offers advanced safety features, such as SIL3-compliant logic for emergency turbine shutdowns. Its compatibility with GE’s Mark VIe system allows seamless integration with other I/O modules (e.g., IS220PCLAHIA for analog signals, IS220PSCAHIA for serial communication) and enterprise-wide SCADA systems, supporting scalable automation solutions .
Application Areas
The GE IS220UCSAH1A REV C is primarily used in turbine control systems across industries requiring precise and reliable power management:
- Power Generation: Controls steam and gas turbines for grid stability, integrating with SCADA systems for real-time performance optimization.
- Oil & Gas: Manages turbine-driven compressors and pumps in pipelines and refineries, enhancing safety and operational efficiency.
- Heavy Manufacturing: Optimizes industrial turbines in steel production and water treatment plants, improving resource allocation.
- Marine Propulsion: Provides diagnostic feedback for shipboard turbine engines, reducing fuel consumption and maintenance costs.
By enabling high-speed analog signal processing and redundant communication, the IS220UCSAH1A plays a vital role in maintaining turbine performance and reducing unplanned outages. Its compatibility with legacy and modern protocols also makes it suitable for retrofitting older systems to meet current industry standards .
Related Products
- IS420UCSCH1A: High-performance controller for Mark VIe systems, supporting SIL3 safety applications.
- DS200DCCA: Base card providing power and backplane connectivity for Mark VIe modules.
- IS220PCLAHIA: Core analog I/O module for integrating thermocouple and 4-20 mA signals.
- IS220PSCAHIA: Serial communication I/O module supporting MODBUS and PROFIBUS protocols.
- GE ControlST Software: Configures and monitors the IS220UCSAH1A, enabling advanced diagnostics and real-time control.
- IS200STCIH1A/2A: Terminal boards for signal conditioning and distribution, compatible with the IS220UCSAH1A.
Installation and Maintenance
Installation Preparation:
Ensure the IS220UCSAH1A is installed in a clean, dry environment with proper ventilation. Verify compatibility with the DS200DCCA base card and secure the board using anti-vibration mounts. Prior to powering up, check all wiring connections for accuracy, particularly the Ethernet and USB interfaces. Use GE’s ControlST software to update firmware to the latest version and configure I/O channels according to the turbine’s sensor requirements .
Maintenance Recommendations:
Regularly inspect the IS220UCSAH1A for signs of physical damage or loose connections. Clean the board periodically to prevent dust accumulation, and ensure the operating temperature remains within the specified range. Monitor power supply voltage levels to avoid overloading, and replace aging components (e.g., capacitors) during scheduled outages. Perform quarterly firmware updates to access new features and security patches. For redundant systems, test communication failover mechanisms bi-annually to ensure seamless operation during faults .
Product Assurance
GE provides a 1-year warranty for the IS220UCSAH1A, covering defects in materials and workmanship. Authorized partners like Radwell and AX Control offer 2-year warranties on refurbished units, ensuring long-term system viability. GE’s global technical support team provides 24/7 assistance for installation, troubleshooting, and firmware updates. The company’s Predix platform enables remote monitoring and predictive maintenance, further enhancing uptime and operational efficiency. For discontinued products like the IS220UCSAH1A, GE’s certified partners also offer repair services, ensuring continued support for legacy systems .
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