Description
Product Overview
The GE IS220PCLAHIA, REV B is a high-performance Core Analog I/O Module designed for GE’s SPEEDTRONIC™ Mark VIe gas turbine control system. As a critical component of the Mark VIe platform, this module provides seamless integration of analog signal processing, diagnostics, and communication in industrial turbine control applications. Mounted on the DS200DCCA base card, the IS220PCLAHIA, REV B supports real-time data acquisition and control for thermocouples, 4-20 mA current loops, seismic sensors, and linear variable differential transformers (LVDTs), making it ideal for power generation, oil & gas, and heavy manufacturing sectors requiring precision and reliability.
Engineered for compatibility with GE’s Mark VIe architecture, the IS220PCLAHIA, REV B features dual RJ45 Ethernet connectors for high-speed data exchange and a 24 VDC power input for stable operation. Its modular design allows easy integration with terminal boards like the IS200STCIH1A and IS200STCIH2A, enabling scalable I/O configurations for simplex, dual, or triple-redundant systems. The module’s conformal coating and rugged enclosure ensure operation in harsh environments, with a wide temperature range (-40°C to +70°C) and resistance to vibration and electromagnetic interference. By combining advanced signal conditioning with GE’s ControlST software suite, the IS220PCLAHIA, REV B delivers actionable insights for predictive maintenance and optimized turbine performance.
Technical Specifications
Parameter Name | Parameter Value |
Product Model | GE IS220PCLAHIA, REV B |
Manufacturer | General Electric (GE) |
Product Type | Core Analog I/O Module |
Interface Type | RS-232, RS-485/422 (software-configurable), Dual RJ45 Ethernet |
Signal Types | Thermocouple, 4-20 mA current loop, seismic, LVDT excitation/input |
Power Requirements | 24 VDC ±10% |
Current Consumption | 200 mA |
Operating Temperature | -40°C to +70°C |
Storage Temperature | -40°C to +85°C |
Weight | 0.55 lb (0.25 kg) |
Vibration Resistance | 10–500 Hz, 2g |
Isolation Voltage | 500 VDC |
Redundancy Support | Simplex, dual, and triple-redundant (TMR) configurations |
Programming Software | GE ControlST |
Main Features and Advantages
The GE IS220PCLAHIA, REV B stands out for its versatile signal conditioning capabilities and rugged industrial design. Its support for multiple analog signal types (thermocouples, 4-20 mA, seismic) eliminates the need for external converters, reducing system complexity and cost. The module’s dual Ethernet ports enable redundant communication paths, ensuring uninterrupted data flow in mission-critical operations like power plant turbines and oil refinery compressors.
Another key strength is its compatibility with GE’s ControlST software, which allows engineers to configure I/O channels, monitor real-time data, and perform firmware updates remotely. The IS220PCLAHIA, REV B also features advanced diagnostics, including channel-level fault detection and self-test capabilities, enabling proactive maintenance and minimizing downtime. Its modular architecture allows quick replacement of faulty components, while the conformal coating on PCBs enhances resistance to dust, moisture, and chemical contaminants.
Additionally, the module’s wide temperature range and vibration resistance make it suitable for harsh environments, such as offshore platforms and industrial facilities with extreme conditions. By integrating seamlessly with GE’s Mark VIe system, the IS220PCLAHIA, REV B supports scalable automation solutions, from localized turbine control to enterprise-wide SCADA systems.
Application Areas
The GE IS220PCLAHIA, REV B is primarily used in gas and steam turbine control systems across industries requiring precise and reliable automation:
- Power Generation: Manages temperature, pressure, and vibration sensors in gas and steam turbines, ensuring efficient energy production and grid stability.
- Oil & Gas: Integrates with SCADA systems for real-time monitoring of turbine-driven compressors, pumps, and pipelines, enhancing safety and operational efficiency.
- Heavy Manufacturing: Controls industrial turbines in steel production, water treatment, and other large-scale processes, optimizing resource allocation and compliance.
- Marine Propulsion: Supports diagnostic feedback for shipboard turbine engines, improving fuel efficiency and reducing maintenance costs.
By enabling high-speed analog signal processing and redundant communication, the IS220PCLAHIA, REV B plays a vital role in maintaining turbine performance and reducing unplanned outages. Its compatibility with legacy and modern protocols also makes it suitable for retrofitting older systems to meet current industry standards.
Related Products
- IS200STCIH1A/2A: Terminal boards for signal conditioning and distribution, compatible with the IS220PCLAHIA, REV B.
- DS200DCCA: Base card providing power and backplane connectivity for the IS220PCLAHIA, REV B.
- IS220PDIAH1B: Discrete I/O module for integrating digital signals in Mark VIe systems.
- IS220PTURH1B: Turbine I/O module supporting flame detection and shaft voltage monitoring.
- GE ControlST Software: Configures and monitors the IS220PCLAHIA, REV B, enabling advanced diagnostics and real-time control.
- IS200TBQCC1AAA: Analog I/O board for additional sensor integration in turbine control systems.
- DS200TCERG2BTF: Emergency overspeed protection board for turbine safety systems.
Installation and Maintenance
Installation Preparation:
Ensure the IS220PCLAHIA, REV B is installed in a clean, dry environment with proper ventilation. Verify compatibility with the DS200DCCA base card and secure the module using anti-vibration mounts. Prior to powering up, check all wiring connections for accuracy, particularly the Ethernet and 24 VDC power interfaces. Use GE’s ControlST software to update firmware to the latest version and configure I/O channels according to the turbine’s sensor requirements.
Maintenance Recommendations:
Regularly inspect the IS220PCLAHIA, REV B for signs of physical damage or loose connections. Clean the module periodically to prevent dust accumulation, and ensure the operating temperature remains within the specified range. Monitor power supply voltage levels to avoid overloading, and replace aging components (e.g., capacitors) during scheduled outages. Perform quarterly firmware updates to access new features and security patches. For redundant systems, test communication failover mechanisms bi-annually to ensure seamless operation during faults.
Product Assurance
GE provides a 1-year warranty for the IS220PCLAHIA, REV B, covering defects in materials and workmanship. Authorized partners like Radwell and AX Control offer 2-year warranties on refurbished units, ensuring long-term system viability. GE’s global technical support team provides 24/7 assistance for installation, troubleshooting, and firmware updates. The company’s Predix platform enables remote monitoring and predictive maintenance, further enhancing uptime and operational efficiency. For discontinued products like the IS220PCLAHIA, REV B, GE’s certified partners also offer repair services, ensuring continued support for legacy systems.
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