+86 18030182217
+86 18030182217
sandydcsplc@gmail.com
Description
Product Overview
The GE IS215UCCCS05A is a Safety Controller Board designed for GE’s Mark VIES Speedtronic Turbine Control System, specifically engineered to manage critical safety functions in industrial applications. As part of the Mark VIES functional safety ecosystem, this module provides SIL 2/SIL 3 compliance for safety-instrumented systems (SIS) in high-risk environments like oil & gas, power generation, and chemical processing .
Key features include redundant control architecture, real-time data processing, and compatibility with GE’s ToolboxST software for configuration. The board supports simplex, dual, or triple modular redundant (TMR) configurations, ensuring fail-safe operation in extreme conditions. Its rugged design with conformal coating protects against moisture, dust, and electromagnetic interference (EMI), making it suitable for offshore platforms and harsh industrial settings .
Technical Specifications
| Parameter | Value |
|---|---|
| Product Model | GE IS215UCCCS05A |
| Manufacturer | General Electric (GE) |
| Product Type | Safety Controller Board |
| Series | Mark VIES (Safety Instrumented System) |
| Safety Integrity Level (SIL) | SIL 2/SIL 3 (IEC 61508 certified) |
| Redundancy Modes | Simplex, Dual, TMR |
| Processor | 600 MHz Intel EP80579 (similar to Mark VIES UCSB controllers)17 |
| Memory | 2 GB DDR3 SDRAM, 128 GB SSD (based on Mark VIES UCSC controllers)18 |
| Power Supply | 18–30 V DC (nominal 28 V DC) |
| Operating Temperature | -40°C to +70°C (industrial grade) |
| Physical Dimensions | ~168 mm x 150 mm x 55 mm (approximate, based on Mark VIES UCSC form factor) |
| Weight | ~1.3 kg (2.86 pounds) |
| Compatibility | GE Mark VIES systems, ToolboxST software, Mark VIES I/O modules |
| Certifications | ATEX, Class 1 Div 2, IEC 61508 |
Key Features and Advantages
Functional Safety Compliance:
- Achieves SIL 2/SIL 3 certification for safety-critical applications, ensuring reliable protection of personnel and equipment in high-risk environments like gas turbines and petrochemical plants .
- Supports TMR redundancy for fault tolerance, with self-diagnostic capabilities to detect and isolate failures .
High-Speed Data Processing:
- Optimized for real-time control logic execution, enabling rapid response to process deviations or emergencies. The board interfaces with Ionet switches and distributed I/O modules for seamless data exchange .
- Integrates with GE’s ControlST software for advanced programming, including function block diagrams (FBD) and cause-and-effect matrices .
Rugged Environmental Design:
- Conformal coating and robust PCB construction shield against contaminants, while the operating temperature range (-40°C to +70°C) suits extreme industrial conditions .
- Compliant with ATEX and Class 1 Div 2 standards for hazardous locations, ensuring safe operation in explosive atmospheres .
Scalable System Integration:
- Works alongside GE’s Mark VIES I/O modules (e.g., IS420UCSBS1A, IS420UCSCS2A) and UCV-series controllers (e.g., IS215UCVEM05A) for scalable safety systems .
- Supports EtherNet/IP, Modbus TCP, and OPC UA protocols for integration with plant-wide control systems .
Application Areas
The GE IS215UCCCS05A excels in industries requiring certified safety control:
- Oil & Gas: Offshore platforms, refineries, and pipeline systems for emergency shutdowns (ESD) and fire/smoke detection .
- Power Generation: Gas/steam turbine protection, generator load shedding, and grid synchronization in combined-cycle plants .
- Chemical & Petrochemical: Process safety management, reactor control, and hazardous material handling .
- Mining & Metals: Conveyor systems, crusher control, and ventilation safety in underground operations .
Related Products
- GE IS420UCSBS1A: Mark VIES Safety Controller Board with SIL 3 capability, supporting TMR redundancy .
- GE IS420UCSCS2A: Dual-core safety controller with 1.6 GHz AMD processor and 128 GB SSD for complex SIS applications .
- GE IS215UCVEM05A: VME Controller Board for Mark VI systems, compatible with Mark VIES I/O networks .
- GE IS215UCVGM01A: Ethernet communication module for Mark VI systems, enabling high-speed data transfer .
- GE IS215UCCCM04A: Communication module for Mark VIES systems, supporting Modbus TCP and Profibus DP .
Installation and Maintenance
Installation Preparation:
- Verify the installation environment meets temperature (-40°C to +70°C) and humidity requirements.
- Use GE-approved mounting brackets and Ionet switches for secure network integration .
- Configure the board via ToolboxST software to define redundancy mode (simplex, dual, or TMR) and safety logic .
Maintenance Recommendations:
- Routine Checks: Inspect for physical damage, loose connections, or overheating. Clean dust from vents to maintain cooling efficiency.
- Firmware Updates: Regularly update firmware to access new features and security patches.
- Redundancy Testing: Simulate signal failures to validate fault isolation capabilities.
- Component Replacement: Replace worn-out components (e.g., batteries, capacitors) with GE-certified parts .
Product Warranty and Support
The GE IS215UCCCS05A comes with a 1-year warranty covering defects in materials and workmanship. For immediate deployment, the module is available in spot inventory and ships within 3–5 days of payment. Backorders are fulfilled within 1 month .
GE offers 24/7 technical support and access to a global network of certified engineers for system integration, troubleshooting, and training. Comprehensive documentation, including datasheets and installation manuals, is provided to facilitate seamless deployment. With a commitment to quality and reliability, GE ensures the IS215UCCCS05A delivers long-term performance in the most demanding industrial environments .
Contact info
- WhatsApp: +86 18030182217
- Email: sandydcsplc@gmail.com
- Phone: +86 18030182217
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