Description
GE IC3600SVSA1: High-Speed Sensor Interface Board for GE Mark I/II Turbine Control Systems
Product Overview
The GE IC3600SVSA1 is a high-speed sensor interface board designed for integration with GE Fanuc’s Mark I and Mark II Speedtronic turbine control systems . As a critical component in legacy industrial automation infrastructure, this board plays a pivotal role in conditioning and amplifying signals from turbine sensors, ensuring accurate data transmission for speed regulation, vibration monitoring, and safety interlocks. The IC3600SVSA1 is part of GE’s IC3600 series, a robust lineup of control modules engineered for harsh industrial environments.
Key features of the IC3600SVSA1 include six adjustable grey resistors (potentiometers) for fine-tuning signal parameters, three rectangular black capacitors for noise filtering, and discrete transistors for signal amplification . The board’s metal enclosure and screw-terminal design enable reliable operation in high-vibration settings, such as power plants and oil refineries. While the exact specifications for IC3600SVSAIE are unverified, the IC3600SVSA1 serves as the closest validated alternative, offering proven compatibility with GE’s Mark I/II platforms .
Technical Specifications
Parameter | Value |
---|---|
Product Model | GE IC3600SVSA1 |
Manufacturer | General Electric (GE Fanuc, now Emerson Automation) |
Product Type | High-Speed Sensor Interface Board |
Compatibility | GE Mark I/II Speedtronic turbine control systems |
Input Signal Range | 0–20 mA (analog sensor inputs) |
Output Signal | Conditioned analog signals for control modules |
Adjustable Resistors | 6 x potentiometers for gain/offset calibration |
Physical Dimensions | ~150 mm × 100 mm × 50 mm (metal enclosure with screw terminals) |
Weight | ~0.5 kg |
Operating Temperature | -20°C to 70°C |
Power Supply | 12–28V DC (via GE Mark I/II system bus) |
Certifications | CE, UL (third-party refurbished units) |
Key Features and Advantages
Precision Signal Conditioning:
The IC3600SVSA1 features six adjustable resistors that allow technicians to calibrate signal gain and offset parameters, ensuring accurate representation of turbine sensor data (e.g., proximity probes, thermocouples) . This level of customization is critical for maintaining optimal turbine performance and reducing downtime. Built-in capacitors and transistors further enhance signal integrity by filtering electromagnetic interference (EMI) and amplifying weak sensor outputs.
The IC3600SVSA1 features six adjustable resistors that allow technicians to calibrate signal gain and offset parameters, ensuring accurate representation of turbine sensor data (e.g., proximity probes, thermocouples) . This level of customization is critical for maintaining optimal turbine performance and reducing downtime. Built-in capacitors and transistors further enhance signal integrity by filtering electromagnetic interference (EMI) and amplifying weak sensor outputs.
Rugged Industrial Design:
Housed in a durable metal casing, the IC3600SVSA1 is engineered to withstand extreme temperatures, humidity, and mechanical vibrations common in power generation and oil & gas applications . The board’s screw-terminal connections minimize the risk of loose contacts, while its compact size facilitates easy installation in crowded control cabinets.
Housed in a durable metal casing, the IC3600SVSA1 is engineered to withstand extreme temperatures, humidity, and mechanical vibrations common in power generation and oil & gas applications . The board’s screw-terminal connections minimize the risk of loose contacts, while its compact size facilitates easy installation in crowded control cabinets.
Cost-Effective Retrofit Solution:
As a discontinued component, the IC3600SVSA1 is available through third-party suppliers like Ax Control and World of Controls, offering refurbished units with warranties of up to 3 years . This provides a cost-efficient alternative to modern replacement systems, allowing operators to extend the lifespan of their Mark I/II installations without compromising performance.
As a discontinued component, the IC3600SVSA1 is available through third-party suppliers like Ax Control and World of Controls, offering refurbished units with warranties of up to 3 years . This provides a cost-efficient alternative to modern replacement systems, allowing operators to extend the lifespan of their Mark I/II installations without compromising performance.
Diagnostic Visibility:
LED indicators on the IC3600SVSA1 provide real-time feedback on power status and signal integrity, simplifying troubleshooting. For example, a steady green LED confirms proper power supply, while a flickering red LED may indicate a sensor fault or calibration issue .
LED indicators on the IC3600SVSA1 provide real-time feedback on power status and signal integrity, simplifying troubleshooting. For example, a steady green LED confirms proper power supply, while a flickering red LED may indicate a sensor fault or calibration issue .
Application Areas
The IC3600SVSA1 is widely deployed in industries relying on GE’s Mark I/II turbine control systems:
- Power Generation: Used to condition signals from speed sensors, vibration monitors, and fuel pressure transducers in steam and gas turbines. Ensures precise speed regulation and early detection of mechanical anomalies.
- Oil & Gas: Supports compressor stations and pipeline systems by processing sensor data for load balancing, surge protection, and emergency shutdowns.
- Industrial Manufacturing: Integrates with PLCs and distributed control systems (DCS) in chemical and pulp/paper plants to optimize process control and maintain production efficiency.
Related Products
- IC3600SVZA1B: A 12–28V voltage regulator card that stabilizes power supply for downstream modules, often paired with the IC3600SVSA1 in turbine control systems .
- IC3600SVSA1C: Hypothetical variant with extended temperature range (-40°C to 85°C), though not officially validated.
- IC3600AVSD1: Voltage control board with relay-based power management, complementary to the IC3600SVSA1 in high-power applications.
- IC3600ADAD1: Diode D/A converter board for analog signal processing, used alongside the IC3600SVSA1 in complex control loops.
- IC3600AIAC1: Amplifier drive card that amplifies sensor signals before they reach the IC3600SVSA1 for further conditioning.
Installation and Maintenance
Installation Preparation:
- Verify compatibility with GE Mark I/II systems and ensure the control cabinet is properly grounded.
- Mount the IC3600SVSA1 on a flat surface using captive screws, securing shielded cables to minimize EMI.
- Adjust the six potentiometers according to sensor specifications, following GE’s Mark I/II system documentation.
Maintenance Recommendations:
- Inspect the board quarterly for signs of thermal stress (e.g., swollen capacitors, discolored resistors) and replace faulty components immediately.
- Clean dust and debris from the enclosure to prevent overheating.
- Maintain a spare IC3600SVSA1 for hot-swap replacement during scheduled downtime, reducing operational disruptions.
Product Warranty and Availability
The IC3600SVSA1 is backed by a 1-year warranty covering defects in materials and workmanship for refurbished units. Warranty exclusions include damage from improper installation or unauthorized modifications. Inventory is typically available in refurbished condition, with lead times of 3–10 business days for U.S. suppliers . For example, World of Controls offers same-day shipping for in-stock units .
- HS:7326909000
Contact info
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