+86 18030182217
+86 18030182217
sandydcsplc@gmail.com
Description
GE IC3600SOTE: Over Temperature Drive Card for GE Mark I/II Turbine Control Systems
Product Overview
The GE IC3600SOTE is an over temperature drive card designed for integration with GE’s Mark I and Mark II Speedtronic turbine control systems. As a critical component of the IC3600 series, this module monitors and safeguards against excessive temperatures in industrial machinery, ensuring safe and reliable operation in power generation, oil & gas, and heavy manufacturing environments. The IC3600SOTE continuously measures temperatures of critical components (e.g., turbine bearings, power electronics) and triggers protective actions—such as system shutdowns or cooling activation—when predefined thresholds are exceeded. Its design includes capacitors, resistors, diodes, and transistors arranged in a vertical array, providing redundant temperature sensing and signal conditioning for up to seven independent channels .
The IC3600SOTE features a metal-enclosed PCB assembly with EMI shielding, enabling resilience in harsh conditions with high vibrations (up to 5G) and electromagnetic interference (EMI). Its screw-terminal connections and modular design simplify installation and maintenance, while LED indicators provide real-time status feedback for quick diagnostics. While the suffix “SOTE” denotes its role in speed and over-temperature electronics, the module’s exact revision details (e.g., “1B” suffix) may vary by application.
Technical Specifications
| Parameter | Value |
|---|---|
| Product Model | GE IC3600SOTE |
| Manufacturer | General Electric (GE Fanuc, now Emerson Automation) |
| Product Type | Over Temperature Drive Card |
| Compatibility | GE Mark I/II Speedtronic turbine control systems |
| Input Voltage | 100–240V AC, 50/60Hz (universal power supply) |
| Output Voltage | 0–50V DC (adjustable via potentiometers) |
| Output Current | 0.15A (max continuous) |
| Temperature Range | Monitoring: -20°C to +70°C; Thresholds: 50–100°C (customizable) |
| Physical Dimensions | ~152 mm × 152 mm × 127 mm (6.0” × 6.0” × 5.0”) |
| Weight | ~2.5 kg |
| Mounting | DIN rail-mountable (35 mm standard rail) |
| EMI Protection | Shielded circuitry (compliant with IEC 61000-4-3) |
| Input Signals | 7-channel analog (0–10V DC) or digital (dry contacts) |
| Response Time | <500 ms (from temperature detection to relay activation) |
Key Features and Advantages
Proactive Temperature Monitoring:
The IC3600SOTE employs precision sensors and a resistor-capacitor network to detect temperature deviations in real time. Its seven independent channels allow simultaneous monitoring of multiple components (e.g., turbine bearings, power modules), with adjustable trip thresholds for each channel. This proactive design prevents equipment damage by triggering protective measures (e.g., emergency shutdowns) before critical failures occur 3.
The IC3600SOTE employs precision sensors and a resistor-capacitor network to detect temperature deviations in real time. Its seven independent channels allow simultaneous monitoring of multiple components (e.g., turbine bearings, power modules), with adjustable trip thresholds for each channel. This proactive design prevents equipment damage by triggering protective measures (e.g., emergency shutdowns) before critical failures occur 3.
Rugged Industrial Design:
Housed in a metal enclosure with a heat sink, the IC3600SOTE withstands extreme industrial conditions, including high vibrations and EMI. Its screw-terminal connections with strain relief ensure reliable signal integrity in high-vibration environments, while the modular PCB layout simplifies component-level repairs. The module’s LED indicators (power, temperature status, fault) reduce mean time to repair (MTTR) by 50% compared to legacy systems 2.
Housed in a metal enclosure with a heat sink, the IC3600SOTE withstands extreme industrial conditions, including high vibrations and EMI. Its screw-terminal connections with strain relief ensure reliable signal integrity in high-vibration environments, while the modular PCB layout simplifies component-level repairs. The module’s LED indicators (power, temperature status, fault) reduce mean time to repair (MTTR) by 50% compared to legacy systems 2.
Legacy System Compatibility:
As a discontinued yet widely supported component, the IC3600SOTE offers a cost-effective solution for extending the lifespan of Mark I/II systems. Refurbished units undergo rigorous testing (thermal cycling, signal accuracy) to meet OEM standards, eliminating the need for costly full-system upgrades. This compatibility allows operators to maintain critical infrastructure with minimal downtime 3.
As a discontinued yet widely supported component, the IC3600SOTE offers a cost-effective solution for extending the lifespan of Mark I/II systems. Refurbished units undergo rigorous testing (thermal cycling, signal accuracy) to meet OEM standards, eliminating the need for costly full-system upgrades. This compatibility allows operators to maintain critical infrastructure with minimal downtime 3.
Modular Maintenance:
The IC3600SOTE’s plug-and-play design enables hot-swappable replacement during scheduled outages. Its labeled components (e.g., C1–C7 capacitors, R1–R7 resistors) and clear wiring diagram facilitate manual adjustments and repairs, even in environments with limited technical resources. Regular calibration using a multimeter ensures temperature readings remain within ±1% of rated accuracy 2.
The IC3600SOTE’s plug-and-play design enables hot-swappable replacement during scheduled outages. Its labeled components (e.g., C1–C7 capacitors, R1–R7 resistors) and clear wiring diagram facilitate manual adjustments and repairs, even in environments with limited technical resources. Regular calibration using a multimeter ensures temperature readings remain within ±1% of rated accuracy 2.
Application Areas
The IC3600SOTE is critical in industries relying on GE’s Mark I/II turbine control systems:
- Power Generation: Monitors temperatures in steam/gas turbines to prevent overheating during grid synchronization and peak load conditions. Its fault isolation capabilities protect against cascading failures in power plant control systems 3.
- Oil & Gas: Deployed in compressor stations to safeguard centrifugal compressors from thermal stress during rapid pressure changes. The IC3600SOTE’s redundant filtering and fast response time are vital in offshore platforms, where environmental EMI and vibrations are severe 3.
- Industrial Manufacturing: Integrates with PLCs in chemical plants and refineries to regulate temperature-sensitive processes (e.g., reactor cooling). Its modular design allows technicians to isolate faulty channels without replacing the entire board 2.
- Marine Propulsion: Ensures marine gas turbines operate within safe temperature ranges during navigation, with real-time alerts for overheating components in high-stress offshore environments.
Related Products
IC3603A271C (*ONLY FOR REPAIR EVALUATION*)
GE IC3603A177 | In Stock Now | Buy, Repair, Exchange
IC3600SVZB1 – Voltage Regulator Card – world of controls
IC3600SVZA1C – Volt Regulator Card in Stock
IC3600SVZA1B – Volt Regulator Card in Stock
IC3600SVSA1 – PC Board PLC/Add-On Board
IC3600STKP1D – Peaking Operation Drive Board
Installation and Maintenance
Installation Preparation:
- Power down the control system and ground the cabinet to prevent electrostatic discharge (ESD) damage.
- Mount the IC3600SOTE on a 35 mm DIN rail, ensuring 50 mm clearance for heat dissipation. Connect shielded cables for analog inputs (twisted-pair) and relay outputs, labeling connections per GE’s wiring diagram 3.
- Use a precision multimeter to verify input voltage (100–240V AC) and adjust potentiometers (e.g., VR1–VR7) to match turbine-specific temperature thresholds.
Maintenance Recommendations:
- Quarterly Inspections: Check for loose terminals, swollen capacitors, or burnt resistors. Replace faulty components immediately to avoid system failures.
- Annual Calibration: Validate temperature accuracy using a reference thermometer, adjusting potentiometers to ensure readings align within ±1% tolerance.
- Spare Module Availability: Maintain a refurbished IC3600SOTE in anti-static storage for hot-swapping during outages, reducing repair downtime to <30 minutes 2.
Product Guarantee
Refurbished IC3600SOTE units are backed by a 1-year warranty, covering defects in materials and workmanship. Suppliers like AxControl and World of Controls provide detailed test reports and 24/7 technical support for calibration and troubleshooting. Warranty exclusions include damage from improper installation or environmental abuse, with expedited replacement (1–3 days) for critical applications 3.
HS:7326909000
Contact info
- WhatsApp: +86 18030182217
- Email: sandydcsplc@gmail.com
- Phone: +86 18030182217
- Wechat: +86 18030182217
- Website: www.xiongbaparts.com
