Description
Product Overview
The GE IC3600AFRA1A1A is a ground fault relay circuit board designed for GE’s Speedtronic Mark I/II gas and steam turbine control systems, specializing in detecting and annunciating ground faults in critical power distribution networks. As a legacy component in industrial automation, this module monitors electrical insulation integrity, triggering protective shutdowns to prevent equipment damage and ensure personnel safety. The IC3600AFRA1A1A combines analog signal processing with rugged durability, making it essential for maintaining operational continuity in aging infrastructure across power generation, oil and gas, and heavy manufacturing .
The GE IC3600AFRA1A1A is a ground fault relay circuit board designed for GE’s Speedtronic Mark I/II gas and steam turbine control systems, specializing in detecting and annunciating ground faults in critical power distribution networks. As a legacy component in industrial automation, this module monitors electrical insulation integrity, triggering protective shutdowns to prevent equipment damage and ensure personnel safety. The IC3600AFRA1A1A combines analog signal processing with rugged durability, making it essential for maintaining operational continuity in aging infrastructure across power generation, oil and gas, and heavy manufacturing .
Designed for 120–240V AC/DC power systems, the IC3600AFRA1A1A features 25 metal male terminal prongs for seamless integration with other Speedtronic modules, enabling multi-channel fault monitoring. Its compact form factor (15.9 cm high × 17.8 cm wide) and DIN rail mountability simplify installation in space-constrained control panels. Diagnostic test points (TP1–TP4) provide real-time monitoring of ground fault currents, while 32 jumper switches allow configurable sensitivity thresholds (0.1–10A) and trip delays (0.1–5s). Key components include two LM339J low-power quad comparators, four transistors, four red LED indicators (CR1–CR4), and polyester vinyl capacitors for noise filtering. The board’s vertical component mounting optimizes heat dissipation, critical for sustained operation in extreme temperatures (-50°C to +50°C) .
Compliant with industry standards like IEC 60255-11, the IC3600AFRA1A1A ensures compatibility with legacy Mark I/II systems while supporting retrofitting to hybrid analog-digital control environments. By detecting ground faults and isolating faulty circuits, it mitigates risks of electrical fires and equipment failure, extending asset lifespan and reducing maintenance costs. Its single-channel design makes it ideal for applications requiring focused fault detection without redundancy .
Technical Specifications
Parameter Name | Parameter Value |
---|---|
Product Model | IC3600AFRA1A1A |
Manufacturer | GE |
Product Type | Ground Fault Relay Board |
Input Voltage Range | 120–240V AC/DC |
Sensitivity Range | 0.1–10A (adjustable via jumpers) |
Trip Delay | 0.1–5s (adjustable via jumpers) |
Isolation | Galvanic isolation (500V AC) |
Terminal Prongs | 25 (metal male) |
Response Time | <100ms (inferred from component design) |
Power Consumption | <5W (inferred from component design) |
Physical Size | 15.9 cm (H) × 17.8 cm (W) × 5.0 cm (D) |
Weight | 3.8 lbs (1.7 kg) |
Operating Temperature | -50°C to +50°C |
Installation | DIN rail mountable |
Protection Features | Overvoltage, thermal overload |
Main Features and Advantages
The GE IC3600AFRA1A1A excels in precision ground fault detection and configurable protection. Its 32 jumper switches allow customization for diverse power system architectures (e.g., delta/wye configurations), ensuring accurate fault localization in high-noise environments like turbine control rooms. The 25-terminal interface enables efficient signal distribution without cross-talk, while galvanic isolation protects against ground loops and EMI .
The GE IC3600AFRA1A1A excels in precision ground fault detection and configurable protection. Its 32 jumper switches allow customization for diverse power system architectures (e.g., delta/wye configurations), ensuring accurate fault localization in high-noise environments like turbine control rooms. The 25-terminal interface enables efficient signal distribution without cross-talk, while galvanic isolation protects against ground loops and EMI .
Thermal overload protection and low-power design enhance longevity in 24/7 industrial settings. Real-time diagnostics, accessible via LED indicators and test points, provide actionable insights into fault severity and circuit health, enabling proactive maintenance. The board’s vertical component mounting optimizes heat dissipation, critical for sustained operation in extreme temperatures (-50°C to +50°C) .
Compatibility with GE’s Speedtronic Mark I/II engineering tools simplifies calibration and troubleshooting, while hot-swappable design allows for module replacement without system shutdown. By integrating with emergency shutdown (ESD) logic, the IC3600AFRA1A1A facilitates compliance with safety standards like NFPA 70E .
Application Areas
The GE IC3600AFRA1A1A is widely deployed in gas and steam turbine control systems, where it:
The GE IC3600AFRA1A1A is widely deployed in gas and steam turbine control systems, where it:
- Monitors ground faults in stator windings and auxiliary power circuits.
- Triggers protective shutdowns to prevent catastrophic equipment failure.
- Provides diagnostic feedback for predictive maintenance programs.
In oil and gas refining, the module interfaces with motor control centers and pump systems, ensuring compliance with explosion-proof standards (e.g., IECEx). It also plays a critical role in water treatment facilities, detecting ground faults in motor-driven pumps and chemical dosing systems. Heavy manufacturing industries leverage the IC3600AFRA1A1A for robotics and conveyor systems, protecting against electrical hazards in high-power environments .
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Installation and Maintenance
Pre-Installation Preparation:
Before installing the GE IC3600AFRA1A1A, verify the input voltage matches the power system (120–240V AC/DC). Securely mount the DIN rail and ensure proper grounding. Use shielded cables to minimize EMI and torque connectors to 4–6 N·m. Configure sensitivity and trip delay settings using GE’s Speedtronic calibration tools and update firmware if necessary .
Pre-Installation Preparation:
Before installing the GE IC3600AFRA1A1A, verify the input voltage matches the power system (120–240V AC/DC). Securely mount the DIN rail and ensure proper grounding. Use shielded cables to minimize EMI and torque connectors to 4–6 N·m. Configure sensitivity and trip delay settings using GE’s Speedtronic calibration tools and update firmware if necessary .
Maintenance Recommendations:
Regularly inspect the module for loose connections or physical damage. Clean dust from vents to maintain thermal efficiency. Test ground fault detection using a simulated fault generator and recalibrate jumpers if drift is detected. Replace worn capacitors or transistors during scheduled maintenance. GE’s Speedtronic diagnostic tools can be used to verify relay performance and adjust trip parameters .
Regularly inspect the module for loose connections or physical damage. Clean dust from vents to maintain thermal efficiency. Test ground fault detection using a simulated fault generator and recalibrate jumpers if drift is detected. Replace worn capacitors or transistors during scheduled maintenance. GE’s Speedtronic diagnostic tools can be used to verify relay performance and adjust trip parameters .
Product Assurance
GE guarantees the IC3600AFRA1A1A with a 1-year warranty covering defects in materials and workmanship. Comprehensive technical support is available through GE’s global service network, including 24/7 emergency assistance and remote diagnostics. Spare parts are stocked globally for rapid delivery, ensuring minimal downtime. For repair services, authorized partners like Ax Control offer a 3-year warranty on refurbished units .
GE guarantees the IC3600AFRA1A1A with a 1-year warranty covering defects in materials and workmanship. Comprehensive technical support is available through GE’s global service network, including 24/7 emergency assistance and remote diagnostics. Spare parts are stocked globally for rapid delivery, ensuring minimal downtime. For repair services, authorized partners like Ax Control offer a 3-year warranty on refurbished units .
Brand Model: GE IC3600AFRA1A1A
Product Name: Ground Fault Relay Circuit Board
Warranty: 1 year (GE standard); 3-year repair warranty available
Size: 15.9 cm (H) × 17.8 cm (W) × 5.0 cm (D)
Weight: 3.8 lbs (1.7 kg)
Origin: United States
Inventory: In stock (subject to supplier availability)
Delivery Time: 3–5 days after payment (varies by region)
Product Name: Ground Fault Relay Circuit Board
Warranty: 1 year (GE standard); 3-year repair warranty available
Size: 15.9 cm (H) × 17.8 cm (W) × 5.0 cm (D)
Weight: 3.8 lbs (1.7 kg)
Origin: United States
Inventory: In stock (subject to supplier availability)
Delivery Time: 3–5 days after payment (varies by region)
Upgrade Considerations for Legacy Systems
While the IC3600AFRA1A1A remains operational in existing Mark I/II installations, GE’s Speedtronic Mark I/II systems are classified as obsolete 8. Users are increasingly migrating to modern alternatives like the Speedtronic Mark VIe or third-party solutions (e.g., Mach7, Siemens S7) to address obsolescence risks and leverage advanced features like digital signal processing and remote diagnostics . Key migration considerations include:
While the IC3600AFRA1A1A remains operational in existing Mark I/II installations, GE’s Speedtronic Mark I/II systems are classified as obsolete 8. Users are increasingly migrating to modern alternatives like the Speedtronic Mark VIe or third-party solutions (e.g., Mach7, Siemens S7) to address obsolescence risks and leverage advanced features like digital signal processing and remote diagnostics . Key migration considerations include:
- Functional Equivalence: Ensure the new system supports ground fault detection with comparable sensitivity and trip logic.
- Compatibility: Verify interface compatibility with existing sensors, actuators, and communication protocols.
- Cost-Benefit Analysis: Balance the cost of retrofitting with the long-term benefits of improved reliability and reduced maintenance.
For critical applications requiring immediate replacement, authorized suppliers like Ax Control continue to stock legacy boards while offering guidance on phased modernization strategies 8.
Purchase and Support
The IC3600AFRA1A1A is available through industrial automation distributors such as Ax Control (contact: +1-800-991-7026) and eBay at prices ranging from ¥3,532 to $587 14. Always confirm product authenticity and warranty terms with suppliers, as counterfeit components may compromise system safety. For technical documentation, consult GE’s official literature or request a datasheet from authorized partners.
The IC3600AFRA1A1A is available through industrial automation distributors such as Ax Control (contact: +1-800-991-7026) and eBay at prices ranging from ¥3,532 to $587 14. Always confirm product authenticity and warranty terms with suppliers, as counterfeit components may compromise system safety. For technical documentation, consult GE’s official literature or request a datasheet from authorized partners.
This product description highlights the GE IC3600AFRA1A1A’s technical excellence and real-world applicability, tailored to meet the demands of industrial automation professionals seeking reliable, high-performance ground fault protection solutions. For precise technical details, consult GE’s official documentation or contact authorized suppliers like Ax Control or StockDCS .
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