Description

Product Overview

The GE IC200MDL940 is a 16-channel isolated relay output module designed for GE Fanuc’s VersaMax™ series, specializing in high-reliability industrial automation systems requiring precise control over inductive and resistive loads. This module supports 0–125 VDC (nominal 5/24/125 VDC) and 0–265 VAC (47–63 Hz, nominal 120/240 VAC) voltage ranges, with individually isolated Form A (normally open) contacts rated at 2.0 A per channel. It features LED indicators for real-time status monitoring and is engineered to withstand harsh industrial environments, including temperature ranges from 0–60°C and IP20-rated protection against dust and solid debris 135.

The IC200MDL940 acts as a front-end interface for actuators, solenoid valves, and other discrete output devices, converting digital control signals from PLCs or PAC systems into physical switching operations. Its modular design allows hot-swappable replacement without system downtime, while built-in surge protection safeguards against voltage transients common in manufacturing plants and power generation facilities 38.

Technical Specifications

Parameter Name	Parameter Value
Product Model	IC200MDL940
Manufacturer	General Electric (GE), now under Emerson Automation
Product Type	Discrete Output Module (VersaMax Series)
Output Configuration	16 isolated Form A (NO) relay contacts
Output Voltage Range	0–125 VDC (nominal 5/24/125 VDC) and 0–265 VAC (47–63 Hz, nominal 120/240 VAC)
Contact Rating	2.0 A per channel (resistive load)
Isolation	250 VAC continuous (channel-to-channel); 1,500 VAC for 1 minute (frame-to-ground)
Response Time	≤10 ms (both open-to-close and close-to-open)
Backplane Power	5 VDC @ 490 mA
Dimensions	110 mm (W) × 66.8 mm (H) × 50 mm (D)
Weight	~0.45 kg
Operating Temperature	0–60°C (32–140°F)
Certifications	CE, cULus, CCC

Key Features and Advantages

Dual Voltage Compatibility: Supports both DC and AC voltage inputs, making it suitable for hybrid industrial systems. This flexibility is critical in applications like oil refineries and mining operations where legacy equipment may use diverse power sources 35.
Isolated Outputs: Each of the 16 channels is individually isolated, preventing cross-talk and ensuring reliable operation even in high-noise environments. This feature is particularly valuable in automotive assembly lines and packaging machinery where signal integrity is paramount 38.
High-Current Handling: With a 2.0 A contact rating per channel, the module can directly drive heavy loads such as motor starters and large solenoids without external relays, reducing system complexity and costs 35.
Hot-Swap Capability: Modules can be replaced without powering down the system, minimizing downtime during maintenance—a critical feature for continuous processes like water treatment and power generation 38.
Diagnostic Visibility: Individual green LEDs indicate the ON/OFF state of each output channel, while an amber fault indicator alerts users to overloads or wiring issues. This simplifies troubleshooting in large-scale systems 35.

Application Areas

Heavy Industry:
- Controls conveyor belts and robotic arms in automotive plants by actuating motor starters and pneumatic valves.
- Manages high-voltage switches in steel mills and cement plants to regulate production lines 818.
Process Control:
- Supervises pump/motor status and valve positioning in water treatment plants by interfacing with 24 VDC actuators.
- Regulates temperature and pressure in chemical reactors through relay-based control loops 818.
Energy Management:
- Integrates with circuit breakers and voltage sensors in power distribution networks to monitor grid stability.
- Optimizes HVAC systems in smart buildings by controlling dampers and fans based on occupancy data 35.
Transportation Infrastructure:
- Manages rail signaling systems by connecting to 125 VDC trackside switches.
- Monitors overhead cranes in logistics hubs through real-time status updates 818.

Installation and Maintenance

Installation Steps:

Physical Setup:
- Mount the module on a 35 mm DIN rail, ensuring vertical clearance of ≥2″ for heat dissipation.
- Connect shielded twisted pair (STP) cables for output signals, torque terminals to 0.8–1.2 N·m (derived from similar GE modules) 38.
Configuration:
- Use GE’s Proficy Machine Edition software to assign I/O addresses and configure output parameters.
- Verify backplane voltage (5 VDC) and external power supply compatibility (125 VDC/240 VAC) 38.

Maintenance Recommendations:

Regular Checks:
- Inspect terminal connections quarterly for corrosion and verify LED status indicators.
- Clean dust from the enclosure using compressed air.
Firmware Updates:
- Update firmware annually to address security patches and enhance compatibility with newer GE systems.
Spare Parts:
- Keep a replacement module (e.g., IC200MDL940C) on hand for critical applications, leveraging the hot-swap feature to minimize downtime 38.

Product Guarantee

Warranty: GE provides a 12-month warranty against manufacturing defects, covering parts and labor. Third-party sellers often offer extended warranties (e.g., 2 years from Radwell) 38.
Technical Support: Global 24/7 support is available for configuration guidance and troubleshooting.
Compliance: The module meets CE, cULus, and CCC standards, ensuring industrial-grade reliability 318.

Brand Model: GE IC200MDL940
Product Name: Discrete Output Module (VersaMax Series)
Warranty: 1 year (standard); 2 years (optional from select sellers)
Size: 110 mm × 66.8 mm × 50 mm
Weight: ~0.45 kg
Origin: USA
Inventory: Spot/Futures
Delivery Time: 3–5 days for in-stock items; 4–6 weeks for pre-orders
Order Notes: Ensure compatibility with your PLC system (e.g., Series 90-30, RX3i) and verify firmware requirements.

Contact info

WhatsApp: +86 18030182217
Email: sandydcsplc@gmail.com
Phone: +86 18030182217
Wechat: +86 18030182217
Website: www.xiongbaparts.com

GE IC200MDL940 Discrete Output Module (VersaMax Series)(XIONGBA)