Description

Product Overview

The GE IC200MDL650 is a 32-channel discrete input module designed for GE Fanuc’s VersaMax™ series, specializing in high-density industrial automation systems requiring reliable signal acquisition. Divided into 4 groups of 8 channels each, this module supports 24 VDC nominal input voltage (0–30 VDC range) with software-configurable filters, making it ideal for applications where noise immunity and wide voltage compatibility are critical. It features individual LED indicators for real-time status monitoring and is engineered to withstand harsh industrial environments, including temperature ranges from 0–60°C and IP20-rated protection against dust and solid debris12.

The IC200MDL650 acts as a front-end interface for sensors, switches, and other discrete input devices, converting analog signals into digital data for PLCs or PAC systems. Its modular design allows hot-swappable replacement without system downtime, while built-in surge protection safeguards against voltage transients common in manufacturing plants and power generation facilities26.

Technical Specifications

Parameter Name	Parameter Value
Product Model	IC200MDL650
Manufacturer	General Electric (GE)
Product Type	Discrete Input Module (VersaMax Series)
Input Configuration	32 isolated channels (4 groups of 8), supporting positive/negative logic
Input Voltage Range	0–30 VDC (nominal 24 VDC)
Input Impedance	≤10 kΩ
Response Time	0.5 ms (base) + selectable noise filters (0/1/7 ms)
Backplane Power	5 VDC @ 50 mA
Dimensions	110 mm (W) × 66.8 mm (H) × 50 mm (D)
Weight	~0.45 kg
Operating Temperature	0–60°C (32–140°F)
Certifications	UL, CSA, CCC
Isolation	Channel-to-channel isolation voltage: 500 V AC (via optocouplers)15

Key Features and Advantages

High-Density Design: The 32-channel configuration reduces rack space and simplifies cabling in applications requiring large-scale signal monitoring, such as automotive assembly lines and packaging machinery16.
Wide Voltage Compatibility: Supports both positive and negative logic inputs at 24 VDC (0–30 VDC range), accommodating legacy systems and specialized equipment in industries like oil refining and mining26.
Enhanced Noise Immunity: Selectable input filters (0/1/7 ms) reduce interference from switch contact bounce or electromagnetic noise, ensuring reliable signal detection in noisy environments26.
Diagnostic Visibility: Individual green LEDs indicate the ON/OFF state of each input point, while amber fault indicators alert users to overloads or wiring issues25.
Hot-Swap Capability: Modules can be replaced without powering down the system, minimizing downtime during maintenance—a critical feature for continuous processes like water treatment26.
Flexible Logic Support: While defaulting to positive logic, the module can be upgraded to IC200MDL650C or newer versions to support negative logic, accommodating legacy systems or specialized equipment28.

Application Areas

Manufacturing Automation:
- Monitors conveyor belts and robotic arms in automotive plants by interfacing with proximity sensors and limit switches.
- Manages assembly line quality control via vision systems and actuates reject mechanisms618.
Process Control:
- Supervises pump/motor status and valve positioning in water treatment plants using analog-to-digital converters (e.g., GE IC200ALG320).
- Regulates temperature and pressure in chemical reactors through discrete inputs from thermocouples and pressure sensors619.
Energy Management:
- Integrates with circuit breakers and voltage sensors in power distribution networks to monitor grid stability.
- Optimizes HVAC systems in smart buildings by controlling dampers and fans based on occupancy data620.
Packaging Machinery:
- Coordinates labeling, filling, and sealing operations by synchronizing photoelectric sensors and stepper motors618.

Installation and Maintenance

Installation Steps:

Physical Setup:
- Mount the module on a 35 mm DIN rail, ensuring vertical clearance of ≥2″ for heat dissipation.
- Connect shielded twisted pair (STP) cables for input signals, torque terminals to 0.8–1.2 N·m (derived from similar GE modules)615.
Configuration:
- Use GE’s Proficy Machine Edition software to enable input filters and assign I/O addresses.
- Verify backplane voltage (5 VDC) and external power supply compatibility (24 VDC)26.

Maintenance Recommendations:

Regular Checks:
- Inspect terminal connections quarterly for corrosion and verify LED status indicators.
- Clean dust from the enclosure using compressed air.
Firmware Updates:
- Update firmware annually to address security patches and enhance compatibility with newer GE systems.
Spare Parts:
- Keep a replacement module (e.g., IC200MDL650C) on hand for critical applications, leveraging the hot-swap feature to minimize downtime28.

Product Guarantee

Warranty: GE provides a 12-month warranty against manufacturing defects, covering parts and labor. Third-party sellers often offer extended warranties (e.g., 2 years from PDF Supply)213.
Technical Support: Global 24/7 support is available for configuration guidance and troubleshooting.
Compliance: The module meets UL, CSA, and CCC standards, ensuring industrial-grade reliability26.

Brand Model: GE IC200MDL650
Product Name: Discrete Input Module (VersaMax Series)
Warranty: 1 year (standard); 2 years (optional from select sellers)
Size: 110 mm × 66.8 mm × 50 mm
Weight: ~0.45 kg
Origin: USA
Inventory: Spot/Futures
Delivery Time: 3–5 days for in-stock items; 4–6 weeks for pre-orders
Order Notes: Ensure compatibility with your PLC system (e.g., Series 90-30, RX3i) and verify firmware requirements.

Contact info

WhatsApp: +86 18030182217
Email: sandydcsplc@gmail.com
Phone: +86 18030182217
Wechat: +86 18030182217
Website: www.xiongbaparts.com

GE IC200MDL650 Discrete Input Module (VersaMax Series)(XIONGBA)