Description

Product Overview
The GE IC200CHS002K is a compact, high-performance box-style I/O carrier module designed for industrial automation systems, part of GE’s VersaMax series. This modular device provides a robust interface for connecting digital input/output (I/O) modules, enabling seamless integration of sensors, actuators, and control systems in manufacturing, power generation, and process automation applications 18. With 36 IEC box-style terminals and support for up to 32 I/O points plus 4 shared power connections, the GE IC200CHS002K ensures reliable data transmission and power distribution while minimizing wiring complexity 78.

Engineered for durability, the GE IC200CHS002K features a IP20-rated enclosure that protects against dust and accidental contact, making it suitable for harsh industrial environments. Its no-moving-parts design and self-diagnostic capabilities reduce maintenance needs, while the DIN rail-mountable form factor (110.5mm × 70mm × 139.7mm) allows easy installation in crowded control panels 18. The carrier supports Modbus RTU over RS-485 for communication with PLCs or SCADA systems, ensuring compatibility with modern automation architectures 17.

The GE IC200CHS002K includes keying controls to prevent mismatched module installation and carrier-to-carrier mating connectors for rapid backplane setup. Its transparent hinged door protects wiring terminals from physical damage, while the auxiliary terminal strip provides additional bussed connection points for complex systems 78. This carrier is ideal for applications requiring modular scalability and reliable field termination, such as packaging machinery, material handling systems, and building automation 34.

Technical Specifications

Parameter Name	Parameter Value
Product Model	GE IC200CHS002K
Manufacturer	GE (General Electric)
Product Type	Box-Style I/O Carrier Module
Terminals	36 IEC box-style terminals (A1–A18, B1–B18)
I/O Points Supported	Up to 32 I/O points + 4 shared power connections
Power Supply	12–48V DC
Communication	Modbus RTU over RS-485
Voltage Rating	0–264V AC (transient voltage up to 300V AC)
Current Rating	2A per I/O terminal; 8A per power/ground terminal
Wire Compatibility	AWG 14–22 (single wire); AWG 18 (dual wire)
Operating Temperature	-20°C to +60°C (ambient) 8
Enclosure Rating	IP20
Dimensions	110.5mm (W) × 70mm (H) × 139.7mm (D)
Weight	0.18 kg
Mounting	DIN rail (7.5mm × 35mm) or panel-mounted

Main Features and Advantages

Modular Flexibility: The GE IC200CHS002K supports a wide range of VersaMax I/O modules, including discrete, analog, and mixed-signal types, allowing tailored configurations for diverse industrial needs. Its 36-terminal layout accommodates high-density I/O requirements while maintaining wiring simplicity 78.

Reliable Performance: Built with conformal-coated circuitry and a no-moving-parts design, the carrier withstands vibration, shock, and temperature fluctuations. The transient voltage protection (up to 300V AC) safeguards against power surges, ensuring stable operation in demanding environments 812.

Ease of Installation: The DIN rail-mountable design and carrier-to-carrier connectors enable quick setup without additional tools. The keying controls prevent incorrect module insertion, while the transparent door allows visual inspection of wiring without disassembly 78.

Cost-Effective Maintenance: The self-diagnostic capabilities and field-replaceable design reduce downtime, while the 24-month warranty (from select suppliers) ensures long-term reliability 810. The carrier’s compatibility with legacy VersaMax systems also minimizes retrofitting costs 34.

Application Areas

Manufacturing: The GE IC200CHS002K is widely used in assembly lines, packaging machines, and robotics for real-time control of motors, valves, and sensors. Its modularity supports scalable automation solutions for small to medium-sized facilities 34.

Power Generation: Deployed in power plants and substations, this carrier interfaces with PLCs to monitor and control critical equipment, such as generators and switchgear. Its Modbus RTU compatibility enables integration with SCADA systems for centralized monitoring 17.

Water/Wastewater Treatment: In pump stations and treatment plants, the GE IC200CHS002K manages I/O signals from flow meters, level sensors, and actuators, ensuring efficient process automation and compliance with environmental standards 34.

Building Automation: Used in HVAC systems and security networks, the carrier connects sensors (e.g., temperature, motion) to controllers, enabling smart building management and energy optimization 34.

Installation and Maintenance

Installation Preparation:
Mount the GE IC200CHS002K on a grounded DIN rail or panel using the provided hardware. Ensure the rail has a conductive, corrosion-resistant finish. Connect power (12–48V DC) and RS-485 cables, following the wiring diagram in the user manual 78. Torque terminals to 0.37–0.45 lb·ft to prevent loose connections 8.

Maintenance Recommendations:

Monthly Checks: Inspect terminal connections for tightness and verify communication status via LED indicators.
Annual Inspections: Clean dust from the enclosure and confirm proper module alignment.
Firmware Updates: Download the latest firmware from GE’s support portal to address compatibility issues and enhance functionality 58.

Product Guarantee

The GE IC200CHS002K is backed by a 24-month warranty (from select suppliers) covering defects in materials and workmanship 810. GE’s global support team provides technical assistance and replacement parts. In-stock units ship within 1–3 business days, while custom configurations require 2–4 weeks 1011. The product is manufactured in the United States and meets industry standards for reliability and performance 10.

Contact info

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