Description
Product Overview
The GE HYDRAN M2 is a compact, permanently installed online dissolved gas-in-oil (DGA) monitoring system designed for real-time analysis of transformer health. As part of GE’s globally recognized HYDRAN series, this advanced device continuously monitors dissolved hydrogen (H₂), carbon monoxide (CO), acetylene (C₂H₂), ethylene (C₂H₄), and moisture in transformer oil, providing early warnings of insulation degradation, arcing, or overheating 612. Engineered with a NEMA 4X-rated enclosure and a vacuum-resistant gas extraction membrane, the GE HYDRAN M2 withstands extreme temperatures (-40°C to +85°C) and harsh environments, ensuring reliable performance in utility-scale power plants, offshore platforms, and industrial facilities 1012.
The GE HYDRAN M2 is a compact, permanently installed online dissolved gas-in-oil (DGA) monitoring system designed for real-time analysis of transformer health. As part of GE’s globally recognized HYDRAN series, this advanced device continuously monitors dissolved hydrogen (H₂), carbon monoxide (CO), acetylene (C₂H₂), ethylene (C₂H₄), and moisture in transformer oil, providing early warnings of insulation degradation, arcing, or overheating 612. Engineered with a NEMA 4X-rated enclosure and a vacuum-resistant gas extraction membrane, the GE HYDRAN M2 withstands extreme temperatures (-40°C to +85°C) and harsh environments, ensuring reliable performance in utility-scale power plants, offshore platforms, and industrial facilities 1012.
Featuring a composite gas sensor (100% response to hydrogen) or optional discrete hydrogen-only sensor, the GE HYDRAN M2 delivers ppm-level accuracy for fault gas detection, aligning with IEEE C57.104 and IEC 60599 standards 1112. Its built-in moisture sensor tracks water-in-oil content (0–100% RH/ppm), critical for identifying paper degradation and gasket leaks 612. With support for Modbus RTU, DNP3, and Ethernet communication, the system integrates seamlessly with SCADA systems, GE’s Perception™ software, and cloud platforms for centralized data analysis and predictive maintenance 17.
The GE HYDRAN M2 also supports IEEE-based mathematical models to compute winding hot-spot temperature, insulation aging, and apparent power, enhancing diagnostic capabilities. Its no-moving-parts design and self-diagnostics reduce maintenance needs, while local alarms and a backlit LCD display enable real-time status monitoring 617.
Technical Specifications
Parameter Name | Parameter Value |
---|---|
Product Model | GE HYDRAN M2 |
Manufacturer | GE (General Electric) |
Product Type | Online Transformer Gas and Moisture Monitoring System |
Gas Detection | – Composite Sensor: H₂ (100% response), CO (18±3% sensitivity), C₂H₂ (8±2% sensitivity), C₂H₄ (1.5±0.5% sensitivity) – Hydrogen-Only Sensor: H₂ (100% response) 1217 |
Moisture Range | 0–100% RH (relative humidity) / 0–100 ppm |
Accuracy | ±10% of reading ±25 ppm (H₂), ±10% of reading ±1 ppm (moisture) 212 |
Response Time | <300 seconds (H₂), <90 seconds (CO), <30 seconds (moisture) 2 |
Communication | RS-485 Modbus RTU, DNP3 (serial/TCP/IP), Ethernet 10-100BaseT 17 |
Power Supply | 115/230V AC (50/60Hz) or 24V DC |
Operating Temperature | -40°C to +85°C |
Enclosure Rating | NEMA 4X (IP66 equivalent) |
Dimensions | 190mm (W) × 140mm (H) × 95mm (D) |
Weight | 3.2 kg |
Certifications | CE, UL 508, CSA C22.2, IEC 61131-2 |
Main Features and Advantages
Comprehensive Fault Detection: The GE HYDRAN M2 combines DGA with moisture monitoring to detect multiple failure modes, including overheated insulation, partial discharges, and gasket leaks. Its composite gas sensor covers all major fault gases, while the hydrogen-only sensor provides targeted early warning of general faults 1217.
Advanced Analytics: Built-in IEEE-based mathematical models compute critical parameters like winding hot-spot temperature and insulation aging, converting raw sensor data into actionable insights. This enables predictive maintenance and extends transformer lifespan 617.
Rugged Design: With a NEMA 4X enclosure and conformal-coated circuitry, the GE HYDRAN M2 operates reliably in extreme temperatures, humidity, and corrosive environments. Its no-moving-parts design eliminates pumps or filters, reducing maintenance costs by up to 50% compared to traditional systems 612.
Flexible Integration: The system supports Modbus, DNP3, and Ethernet, enabling seamless integration with SCADA, DCS, and cloud platforms. It also connects to GE’s Perception™ software for trend analysis and remote diagnostics 17.
User-Friendly Interface: A backlit LCD display and front-panel keypad allow local configuration of alarm thresholds (high/high-high) and real-time data visualization. Remote access via RS-485 or Ethernet simplifies fleet management 617.
Application Areas
Power Generation: Deployed in utility-scale power plants, the GE HYDRAN M2 monitors transmission transformers to detect early signs of insulation breakdown, minimizing unplanned outages and optimizing maintenance schedules 618.
Industrial Facilities: Used in petrochemical plants and manufacturing facilities, the system safeguards large transformers by detecting overheating and partial discharges, ensuring uninterrupted production 412.
Renewable Energy: In wind and solar farms, the GE HYDRAN M2 ensures reliable operation of transformers and generators, supporting predictive maintenance strategies to reduce energy production losses 418.
Transmission Grids: Installed in high-voltage substations, the system complies with regulatory standards (IEEE, IEC) by detecting faults in transformer oil before they escalate, enhancing grid stability 612.
Related Products
- GE HYDRAN M2-X: Next-generation model with extended sensor life (10+ years) and enhanced analytics for critical transformers 618.
- GE HYDRAN H201Ci-1: Single-channel controller compatible with GE HYDRAN M2 for gas concentration analysis and alarm management 617.
- GE Perception™ Fleet Software: Analytics platform for centralized data management and trend analysis of GE HYDRAN M2 readings 617.
- GE Kelman Multi-Gas DGA Devices: Complementary gas analysis tools for multi-sensor applications 618.
- GE Multilin 845 Protection & Control Relay: Integrates with GE HYDRAN M2 for synchronized chemical and electrical measurements 618.
Installation and Maintenance
Installation Preparation:
Mount the GE HYDRAN M2 directly on the transformer’s dissolved gas monitoring valve using the supplied brass adapter. Ensure vertical alignment to prevent sediment accumulation and connect power (115/230V AC or 24V DC) and RS-485/Ethernet cables per the wiring diagram 14. Verify proper grounding and shielded cabling to minimize electromagnetic interference.
Mount the GE HYDRAN M2 directly on the transformer’s dissolved gas monitoring valve using the supplied brass adapter. Ensure vertical alignment to prevent sediment accumulation and connect power (115/230V AC or 24V DC) and RS-485/Ethernet cables per the wiring diagram 14. Verify proper grounding and shielded cabling to minimize electromagnetic interference.
Maintenance Recommendations:
- Monthly Checks: Inspect LCD display for alarm status and compare gas/moisture readings against baseline data.
- Annual Calibration: Perform factory-recommended calibration of the sensor module to maintain accuracy.
- Firmware Updates: Regularly download the latest firmware from GE’s support portal to access enhanced diagnostic features 1417.
Product Guarantee
The GE HYDRAN M2 is backed by a 12-month warranty against manufacturing defects, covering parts and labor. GE’s global technical team provides 24/7 troubleshooting support and remote diagnostics to ensure optimal performance. In-stock units ship within 3 business days, while custom configurations require 4–6 weeks 817. The system meets international safety and reliability standards (UL, CE, IEC), ensuring compliance with industrial requirements.
Contact info
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