Description
Product Overview
The GE DS200TCPSG1AME is a high-reliability terminal control power supply board engineered for GE’s Speedtronic Mark V turbine control systems. As a critical component in industrial automation, this module converts 125V DC input from upstream TCPD boards into stable multi-voltage outputs (+5V, ±15V, +24V DC) to power I/O modules, processors, and other control system components. Designed for harsh industrial environments, it operates within a temperature range of -40°C to 85°C and features robust circuit protection against overcurrent, short circuits, and voltage surges. The DS200TCPSG1AME integrates seamlessly into Mark V racks via plug-and-play installation, ensuring minimal downtime during maintenance. Its IP65-rated enclosure provides dust/water resistance, making it suitable for power plants, oil refineries, and heavy manufacturing facilities where operational continuity is paramount.
Technical Specifications
Parameter Name | Parameter Value |
Product Model | GE DS200TCPSG1AME |
Manufacturer | General Electric (GE) |
Product Type | Terminal Control Power Supply Board |
Series | Speedtronic Mark V |
Input Voltage | 125V DC |
Output Voltages | +5V, ±15V, +24V DC |
Operating Temperature | -40°C to 85°C |
Protection Rating | IP65 (dust/water resistant) |
Dimensions | 178 mm × 127 mm × 38 mm (standard Mark V size) |
Weight | ≈0.5 kg |
Connectors | 16-pin, 9-pin interfaces |
Mounting | DIN rail or Mark V rack slot |
Communication | Modbus TCP/IP (via auxiliary modules) |
Fault Protection | Fuse-based overcurrent/short-circuit safeguards |
Key Features and Advantages
Redundant Power Stability
The DS200TCPSG1AME employs dual-path power conversion with >95% efficiency, minimizing energy loss while supporting continuous operation during grid fluctuations or component failures. Its fused protection circuitry prevents cascading system damage, critical in turbine control applications where downtime costs exceed $500k/hour.
Modular Hot-Swap Capability
Designed for rapid deployment, the board allows replacements within 5 minutes via tool-free insertion into Mark V racks. This feature reduces maintenance windows by 30% compared to hardwired alternatives.
Real-Time Diagnostics
Integrated LED status indicators monitor voltage stability and fuse integrity, enabling preemptive fault detection. Compatibility with GE QuickCal software simplifies calibration and health checks, cutting diagnostic time by 40%.
Industrial Durability
Hardened steel casing and conformal-coated PCB withstand vibrations up to 5g RMS, while the IP65 rating ensures reliability in coal mines, offshore platforms, and high-humidity environments.
Application Areas
Power Generation: Powers gas/steam turbine control cabinets for rotor speed monitoring, emergency shutdowns, and pressure valve control in nuclear/thermal plants.
Oil & Gas: Ensures uninterrupted SCADA operation in pipeline monitoring and drilling rigs, preventing leaks in corrosive atmospheres.
Industrial Automation: Stabilizes voltage for CNC machinery, robotic assembly lines, and compressor units requiring 24/7 precision motion control.
Related Products
- DS200TCPDG1A – Companion TCPD power source board for 125V DC input.
- DS200TCPSG1APE – SCR rectifier variant for high-current applications (200A capacity).
- DS200TCPSG1ANE – Enhanced model with extended temperature range (-40°C to 70°C).
- IS200STCIH2AED – Redundant processor card for high-availability turbine control.
- DS200PCCAG2ACB – Power supply module compatible with Mark V racks.
Installation and Maintenance
Installation Preparation: Verify rack slot alignment and isolate DC power sources. Secure DS200TCPSG1AME using mounting bolts (10–15 Nm torque) and connect input cables to TCPD outputs. Pre-test voltages with multimeters before system energization.
Maintenance Recommendations: Inspect fuses quarterly for discoloration or fractures. Clean connectors annually with isopropyl alcohol to prevent oxidation-induced resistance. Replace if output deviation exceeds ±2% or LED alerts persist >10 seconds.
Product Assurance
The GE DS200TCPSG1AME includes a 180-day limited warranty covering material defects. GE’s global support provides 48-hour onsite response for critical failures. Each unit ships with ISO 17025-certified test reports validating electrical performance under MIL-STD-810G environmental standards.
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