Description
Product Overview
The GE DS200TCPDG1BCC is a Power Distribution Board (PDB) designed for GE’s Mark V Speedtronic Turbine Control System, a legacy platform widely used in gas and steam turbine automation. This board plays a critical role in distributing 125 V DC power to various components within the Mark V architecture, ensuring stable operation of mission-critical industrial systems. It generates multiple regulated DC output voltages (e.g., 24 V DC, ±15 V DC, 5 V DC) to support processors, memory modules, and I/O devices .
Engineered for rugged industrial environments, the DS200TCPDG1BCC features advanced thermal management and overload protection mechanisms to minimize downtime and extend system lifespan. Its modular design allows seamless integration into Mark V cabinets, ensuring compatibility with terminal boards (e.g., TB QA, TB QC) and other modules like the DS200TCQAG1A analog I/O board . With diagnostic LED indicators and hot-swap capability, this board supports real-time status monitoring and maintenance without system shutdown, making it ideal for power generation, oil and gas, and heavy industry applications.
Technical Specifications
Parameter | Value |
Product Model | DS200TCPDG1BCC |
Manufacturer | General Electric (GE) |
Product Type | Power Distribution Board |
Series | Mark V Speedtronic |
Input Voltage | 125 V DC (100–150 V DC) |
Output Voltages | 24 V DC, ±15 V DC, 5 V DC |
Connectors | J1R, J1S, J1T, J1C, J1D, J7W, J7X, J7Y, J7Z, J8A, J8B, J8C, J8D, J12A, J12B, J15, J16, J19, J20 (J15, J16, J19, J20 typically unused) |
Operating Temperature | -25°C to +60°C |
Physical Dimensions | 330 mm (H) x 178 mm (W) x 100 mm (D) |
Weight | 1.2 kg |
Mounting | DIN rail (35 mm) |
Protection | Overvoltage, overcurrent, short-circuit |
Diagnostics | LED indicators for power status |
Main Features and Advantages
- Core Power Management: Distributes 125 V DC power to TCPS boardsin I/O cores and the control engine core, with 8 toggle switches allowing independent power shutdown for each core . This feature enhances system flexibility and maintenance efficiency.
- Rugged Design: Incorporates 36 fusesand 36 OK LEDs to monitor fuse status in real-time. The LEDs indicate blown fuses without requiring visual inspection, reducing troubleshooting time .
- Hardware Configuration: The BJS jumperenables ground reference isolation for systems with external references, ensuring compatibility with diverse industrial setups .
- Multi-Connector Compatibility: Supports a wide range of connectors (e.g., J1R, J1S, J1T) for seamless integration with Mark V subsystems, though some connectors (J15, J16) are typically unused .
- Partial Backward Compatibility: While the 1BCCrevision includes three revisions, only the first two are functional, allowing partial backward compatibility with earlier Mark V systems .
Application Areas
- Power Generation: Ensures reliable power distribution for turbine synchronization, fuel pressure monitoring, and exhaust temperature control in gas/steam turbine plants .
- Oil and Gas: Supports compressor control systems and distributed control architectures in upstream/downstream facilities .
- Heavy Industry: Powers motor drives and process control modules in machinery requiring high precision, such as steel mills and chemical plants.
Related Products
- GE DS200TCPDG1BEC: A variant with BECrevisions, suitable for standard Mark V applications .
- GE DS200TCPSGIACB: A DC input power supply board with similar voltage outputs and thermal management .
- GE DS200TCQAG1A: An analog I/O board that interfaces with the DS200TCPDG1BCCto condition turbine sensor signals .
- GE TU854 (3BSE069966R1): A termination unit that simplifies field wiring connections for power distribution .
Installation and Maintenance
- Installation: Secure the board on a 35 mm DIN rail, connect the 125 V DC input via the J1 connector, and route output cables to respective modules. Use shielded cables to minimize EMI .
- Maintenance: Regularly inspect for loose connections, clean dust from the PCB, and test input/output voltages. Replace blown fuses immediately and ensure firmware updates are applied . The toggle switches allow individual core power management, facilitating targeted maintenance.
Product Warranty
GE guarantees the DS200TCPDG1BCC against defects in materials and workmanship for 1 year from the date of purchase. This warranty covers repair or replacement of the board, provided it is used in accordance with GE’s specifications. Third-party suppliers like AxControl may offer extended warranties (e.g., 3 years) for refurbished units .
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