Description
Product Overview
The GE DS200TCPDG1BBB is a high-reliability power distribution board manufactured by General Electric (GE) for industrial automation systems. Designed to integrate seamlessly into PLC-based control architectures, this board serves as a critical hub for distributing 125V DC power to core modules like CPU units, I/O boards, and emergency protection systems within GE’s Speedtronic platforms. Featuring 36 fused circuits paired with real-time OK LED indicators, the GE DS200TCPDG1BBB enables rapid fault detection and isolation during overcurrent or short-circuit events, significantly enhancing system resilience in demanding environments such as power plants, oil refineries, and heavy manufacturing facilities. Its modular design supports plug-and-play integration into Mark V racks, minimizing installation complexity and reducing maintenance downtime by up to 40% compared to non-fused alternatives. By ensuring stable power flow to sensors, actuators, and logic controllers, the GE DS200TCPDG1BBB optimizes operational continuity and safety compliance in critical infrastructure applications.
Technical Specifications
Parameter Name | Parameter Value |
Product Model | GE DS200TCPDG1BBB |
Manufacturer | General Electric (GE) |
Product Type | Power Distribution Board |
Series | Speedtronic Mark V |
Input Voltage | 125V DC |
Key Components | 36 fuses, 36 OK LEDs, 4 signal terminals, 8 toggle switches |
Protection Rating | IP20 (dust-resistant) |
Operating Temperature | -40°C to +85°C |
Dimensions | 178 mm × 127 mm × 38 mm (Standard Mark V size) |
Weight | ≈0.5 kg |
Connector | 10-pin interface |
Mounting | DIN rail or Mark V rack slot |
Communication Support | Modbus, TCP/IP (via auxiliary modules) |
Key Features and Advantages
Intelligent Power Monitoring
The GE DS200TCPDG1BBB integrates 36 dedicated OK LEDs that provide instant visual feedback on fuse status, enabling maintenance teams to identify and replace faulty circuits within minutes—critical for facilities where hourly downtime costs exceed $500k. Its 8 toggle switches allow manual configuration for diverse load scenarios, enhancing adaptability across fluctuating industrial demands.
Robust Safety Architecture
Engineered with industrial-grade components, the board’s fused circuits prevent cascading failures during voltage surges or motor overloads. The IP20-rated enclosure shields internal components from dust ingress in harsh settings like steel mills or mining operations, extending service life by 30% versus non-hardened alternatives.
Seamless System Integration
Native compatibility with Mark V racks and GE TCPS power modules ensures plug-and-play deployment. The 10-pin connector simplifies cabling, reducing installation time by 50% compared to hardwired solutions.
Application Areas
Power Generation: In gas/steam turbine control cabinets, the GE DS200TCPDG1BBB distributes power to rotor speed monitors and emergency shutdown systems, ensuring grid stability during load fluctuations in nuclear or thermal plants.
Oil and Gas Infrastructure: Safeguards SCADA systems on offshore drilling rigs by delivering stable power to corrosion-monitoring sensors and pipeline valves, preventing leaks in high-salinity environments.
Industrial Manufacturing: Powers CNC machinery and robotic assembly lines, where consistent voltage distribution prevents production halts due to electrical faults.
Related Products
- DS200TCPSG1APE: Terminal control power supply board for converting DC input to multi-voltage outputs (+5V/±15V).
- DS200TCEAG1BTF: Emergency overspeed protection module for turbine safety systems.
- IS200STCIH2AED: Redundant processor card for high-availability control architectures.
- DS200PCCAG2ACB: Auxiliary power converter for Mark V rack expansion.
- DS200SDCCG1AGD: Drive control card for turbine synchronization.
Installation and Maintenance
Installation Preparation: Isolate DC power sources and verify rack slot compatibility. Align the GE DS200TCPDG1BBB with Mark V backplane guides; secure using mounting bolts (10–15 Nm torque). Connect input cables to upstream TCPD boards and validate voltage stability (±2% tolerance) before energizing.
Maintenance Recommendations: Quarterly inspect fuses for discoloration or fractures, replacing compromised units immediately. Annually clean signal terminals with isopropyl alcohol to prevent oxidation-induced resistance. Monitor LED indicators during operation; persistent faults may necessitate board replacement.
Product Assurance
The GE DS200TCPDG1BBB includes a 12-month limited warranty covering material and manufacturing defects. GE’s global technical support guarantees 48-hour onsite response for critical failures, backed by ISO 17025-certified testing compliant with IEC 60068-2 environmental resilience standards.
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