GE DS200QTBAG1ADC  Analog I/O Terminal Board(XIONGBA)

Product Overview

The GE DS200QTBAG1ADC is an Analog I/O Terminal Board designed for GE’s Mark V series of industrial control systems, specializing in signal conditioning and termination for turbine control, power generation, and heavy machinery applications. As a critical component of the Speedtronic LST TMR (Triple Modular Redundancy) architecture, this board interfaces low-level analog signals with high-precision control systems, ensuring reliable operation in safety-critical environments 120.

Integrated into the Mark V system’s drive cabinet, the GE DS200QTBAG1ADC supports remote I/O control via the 531X307LTB LAN I/O terminal board or direct user inputs. Its 6 magnetic pulse frequency inputs, 8 servo value outputs, and 6 LVDT excitation sources facilitate connections for fuel flow signals, turbine speed sensors, and position feedback devices. The board’s 130 V AC metal oxide varistors (MOVs) protect against voltage surges, while removable connector blocks and screw-terminal wiring simplify field installation and maintenance 120.

Built for rugged industrial environments, the GE DS200QTBAG1ADC includes a standard conformal-coated PCB to resist moisture, dust, and electromagnetic interference (EMI). Its vibration-resistant mounting and IP65-rated dust/moisture resistance make it suitable for turbine halls, offshore platforms, and other harsh settings. The board’s hot-swap capability minimizes downtime by allowing faulty units to be replaced without powering down the entire system 21.

Technical Specifications

Main Features and Advantages

High-Precision Signal Conditioning: The GE DS200QTBAG1ADC provides 16-bit resolution and ±0.5% accuracy for analog signals, ensuring precise control of turbine speed, fuel flow, and generator excitation. Its LVDT excitation sources support position feedback for critical actuators, while magnetic pulse inputs interface with speed sensors for real-time monitoring 20.

Surge Protection and Reliability: Each channel is protected by 130 V AC MOVs, ensuring immunity to voltage spikes and transients. The board’s conformal-coated PCB and IP65-rated enclosure withstand harsh environmental conditions, while dual isolated power inputs (24 VDC and 110 VDC) enhance system redundancy 121.

Modular Flexibility: With 34 pluggable terminals and jumper-configurable signal inputs, the board integrates seamlessly with other Mark V components like DS200EXPSG1A power supply boards and 531X307LTB LAN I/O modules. Its hot-swap capability and EPROM-based programming simplify field upgrades and reduce downtime 21.

Advanced Diagnostics: On-board LEDs and test points enable real-time monitoring of signal status, while the 16-key alphanumeric programmer provides direct access to fault codes and system settings. This enhances predictive maintenance capabilities, reducing unplanned downtime and extending equipment lifespan 21.

Application Areas

Turbine Control Systems: The GE DS200QTBAG1ADC is critical for generator excitation control in gas and steam turbines, interfacing with DS200TCQAG1B (Turbine Control Card) to manage grid synchronization and overvoltage protection. Its LVDT outputs regulate high-precision actuators, ensuring safe shutdowns during fault conditions 120.

Power Generation: In power plants, the board facilitates motor protection by driving contactors for auxiliary systems like cooling pumps and fans. Its magnetic pulse inputs support speed monitoring for turbines, while serial connectivity enables integration with supervisory control systems for centralized monitoring 21.

Heavy Industry: Ideal for refineries and chemical plants, the GE DS200QTBAG1ADC interfaces with DS200EXPSG1A power supply boards to control high-voltage process valves and actuators. Its remote diagnostics via RS232 reduce manual intervention, improving operational efficiency in distributed control systems 821.

Renewable Energy: In wind turbine systems, the board manages variable frequency drive (VFD) control signals, converting low-level outputs from the Mark V controller into high-power relay commands. This ensures efficient energy conversion and grid integration. Additionally, it is used in solar power systems for control and management of energy distribution 820.

Related Products

• 531X307LTB: LAN I/O terminal board that provides pilot relay signals to the GE DS200QTBAG1ADCfor remote control 1.
• DS200EXPSG1A: Power supply board that provides 24 VDC and 110 VDC power to the GE DS200QTBAG1ADCand other Mark V modules 21.
• DS200TCQAG1B: Turbine control card that interfaces with the GE DS200QTBAG1ADCfor generator excitation and grid synchronization 20.
• DS200SBCAG1A: Next-gen communication board with enhanced processing power and Ethernet connectivity for modernization upgrades 21.
• DS215SLCCG1AZZ01B: LAN communications card that enables serial and Ethernet connectivity for remote configuration of the GE DS200QTBAG1ADC

Installation and Maintenance

Installation Preparation: Before installing the GE DS200QTBAG1ADC, ensure the Mark V system is powered down and grounded. Use anti-static wrist straps to prevent ESD damage, and verify compatibility with existing modules (e.g., 531X307LTB). Mount the board in the R5 core chassis using DIN rail or panel mounts, securing connectors with torque-controlled tools. Confirm proper jumper configuration based on signal type (20 mA or voltage input) 121.

Maintenance Recommendations: Regularly inspect connectors for corrosion and clean the PCB with compressed air (avoiding direct airflow on components). Use GE’s Proficy software to verify signal status and update firmware during system downtime. Replace faulty components immediately to maintain system integrity, leveraging the hot-swap capability for seamless replacement. For TMR configurations, perform redundancy tests quarterly to ensure all channels are operational. Configuration files stored on the board’s EPROM chips can be transferred to a replacement board to preserve settings 21.

Product Guarantee

GE offers a 2-year warranty for the GE DS200QTBAG1ADC, covering defects in materials and workmanship. Units undergo rigorous testing for vibration, temperature, and EMI compliance. For urgent needs, the board is available from stock with 3–5 day delivery post-payment, supported by 24/7 technical assistance for configuration and troubleshooting 21.

Brand Model:

DS200QTBAG1ADC
Product Name:
GE Mark V Analog I/O Terminal Board (EX2000 Configuration)
Warranty:
2 years
Size:
25.9 x 16.0 x 6.4 cm
Weight:
1.6 kg
Origin:
USA
Inventory:
In stock
Delivery Time:
3–5 days after payment