ELAU MC-4/11/03/400 Modular Motion Controller ELAU MC-4/11/03/400

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Product Overview

The ELAU MC-4/11/03/400 is a high-performance modular motion controller belonging to ELAU’s renowned MC-4 series, a brand celebrated for precision motion control solutions under Schneider Electric. Engineered to deliver seamless multi-axis synchronization and dynamic motion control, the ELAU MC-4/11/03/400 is designed for demanding industrial automation applications where accuracy, speed, and reliability are critical. This controller integrates advanced motion control algorithms with intuitive programming capabilities, enabling precise positioning, velocity control, and trajectory planning for up to 3 servo axes. As a core component of ELAU’s motion control portfolio, the ELAU MC-4/11/03/400 supports seamless integration with servo drives, motors, and external control systems, providing a flexible and scalable solution for complex automation workflows. Its robust modular design and compliance with global industrial standards make the ELAU MC-4/11/03/400 an ideal choice for industries requiring high-precision motion coordination, such as packaging, printing, and manufacturing.

Technical Specifications

Parameter Name Parameter Value
Product Model ELAU MC-4/11/03/400
Manufacturer ELAU (Schneider Electric)
Product Type Modular Motion Controller
Controlled Axes 3 servo axes
Power Supply Voltage 380-480VAC (3-phase)
Communication Protocols EtherCAT, CANopen, Modbus RTU
Programming Environment ELAU Motion Control Language (MCL)
Operating Temperature Range -10°C to 60°C (14°F to 140°F)
Mounting Type 35mm Standard DIN Rail
Physical Dimensions (W×H×D) 120mm × 140mm × 200mm (4.72×5.51×7.87 inches)
Output Signal Type Pulse/Direction, Analog (±10V)
Response Time ≤1ms (axis synchronization)
Protection Rating IP20
Power Consumption ≤50W
Operating Humidity Range 10% to 90% (non-condensing)

Main Features and Advantages

High-Precision Multi-Axis Synchronization: The ELAU MC-4/11/03/400 excels at coordinating up to 3 servo axes with sub-millimeter accuracy, supporting electronic gearing, cam profiling, and interpolated motion. This capability ensures precise synchronization of moving components in complex machinery, reducing product defects and improving production efficiency.
Intuitive Programming and Configuration: Equipped with ELAU’s user-friendly Motion Control Language (MCL) and graphical configuration tools, the ELAU MC-4/11/03/400 simplifies motion logic development. Users can quickly program complex trajectories, adjust motion parameters, and simulate workflows before deployment, minimizing setup time and operational errors.
Broad Protocol Compatibility: The ELAU MC-4/11/03/400 supports industry-standard communication protocols including EtherCAT, CANopen, and Modbus RTU, enabling seamless integration with servo drives, PLCs, HMI, and SCADA systems. This flexibility allows the controller to fit into existing automation architectures without extensive retrofitting.
Modular and Scalable Design: The ELAU MC-4/11/03/400 features a modular architecture that supports easy expansion of axes count or functional capabilities. Users can upgrade to higher-axis models or add optional modules for additional I/O or communication protocols, adapting to evolving production needs.
Rugged Industrial Performance: Built to withstand harsh manufacturing environments, the ELAU MC-4/11/03/400 offers a wide operating temperature range and immunity to electromagnetic interference (EMI). Its durable enclosure and robust internal components ensure reliable performance in dusty, high-vibration, or temperature-fluctuating settings.

Application Fields

The ELAU MC-4/11/03/400 is specifically engineered for applications requiring precise motion control and multi-axis synchronization, making it a cornerstone in diverse manufacturing industries. In the packaging sector, the ELAU MC-4/11/03/400 controls filling machines, labeling systems, and carton sealers, ensuring accurate product positioning and consistent packaging quality. It synchronizes the motion of conveyor belts, filling nozzles, and labeling heads, reducing material waste and increasing throughput.
In the printing and converting industry, the ELAU MC-4/11/03/400 enables precise web tension control and registration alignment in flexographic, gravure, and digital printers. It coordinates the motion of unwinding, printing, and rewinding axes, ensuring sharp image quality and consistent color registration across high-speed production runs.
The ELAU MC-4/11/03/400 also finds applications in 数控机床 (CNC machine tools), automated assembly lines, and material handling systems. In CNC machining, it controls spindle speed and tool positioning for milling, turning, and drilling operations, delivering high-precision components. In assembly lines, it synchronizes robotic arms, conveyor systems, and pick-and-place mechanisms, streamlining production workflows. Its versatility and robust performance make the ELAU MC-4/11/03/400 a trusted solution for any industry requiring dynamic, accurate motion control.

Related Products

ELAU MC-4/11/01/400: A 1-axis variant of the ELAU MC-4/11/03/400, ideal for single-axis motion control applications such as simple conveyors or linear actuators, offering a cost-effective entry point to the MC-4 series.

ELAU MC-4/11/02/400: A 2-axis motion controller that serves as a mid-range option between the 1-axis and 3-axis models, compatible with the same drives and software as the ELAU MC-4/11/03/400.

ELAU MC-4/11/04/400: A 4-axis expansion of the ELAU MC-4/11/03/400, designed for complex multi-axis systems like robotic workcells or multi-station assembly lines requiring additional motion channels.

ELAU MDDT5540: A high-performance servo drive specifically calibrated for use with the ELAU MC-4/11/03/400, providing precise power delivery to servo motors for optimal motion control.

ELAU SMH130: A servo motor paired with the ELAU MC-4/11/03/400, offering high torque and dynamic response for demanding motion applications such as packaging and printing.

ELAU MC-4 I/O Expansion Module: An optional I/O module that adds digital and analog I/O points to the ELAU MC-4/11/03/400, enhancing connectivity with sensors and actuators in complex systems.

ELAU EtherCAT Coupler: A communication module that extends the ELAU MC-4/11/03/400’s EtherCAT network, enabling connection to remote I/O modules or third-party EtherCAT-compatible devices.

Schneider Electric Altivar 320: A variable frequency drive (VFD) that complements the ELAU MC-4/11/03/400 for applications requiring both motion control and variable speed drive capabilities.

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