+86 18030182217
+86 18030182217
sandydcsplc@gmail.com
Description
Product Overview
The ABB UFC921A101 3BHE024855R0101 is a high-performance universal communication gateway engineered for ABB’s System 800xA automation platform, designed to bridge diverse industrial networks with precision and reliability. As part of the UFC900 series, this module serves as a critical interface for real-time data exchange between field devices and higher-level control systems, supporting seamless integration of legacy equipment and modern smart sensors. The 3BHE024855R0101 identifier denotes a hardware revision optimized for enhanced processing power and expanded protocol compatibility, building on the legacy of earlier UFC921A models.
The ABB UFC921A101 3BHE024855R0101 is a high-performance universal communication gateway engineered for ABB’s System 800xA automation platform, designed to bridge diverse industrial networks with precision and reliability. As part of the UFC900 series, this module serves as a critical interface for real-time data exchange between field devices and higher-level control systems, supporting seamless integration of legacy equipment and modern smart sensors. The 3BHE024855R0101 identifier denotes a hardware revision optimized for enhanced processing power and expanded protocol compatibility, building on the legacy of earlier UFC921A models.
Featuring a dual-core ARM Cortex-A7 processor and 1 GB DDR3 RAM, the ABB UFC921A101 enables simultaneous connectivity to PROFINET, Ethernet/IP, Modbus RTU/TCP, and OPC UA, eliminating the need for multiple gateways in complex automation setups. Its robust design supports up to 256 field devices and ensures low-latency data processing for time-critical applications. With an extended operating temperature range (-40°C to +70°C) and conformal coating, the module withstands harsh industrial environments, making it ideal for manufacturing, energy, and process industries.
Technical Specifications
| Parameter | Value |
|---|---|
| Product Model | UFC921A101 3BHE024855R0101 |
| Manufacturer | ABB |
| Product Type | Universal Communication Gateway |
| Supported Protocols | PROFINET, Ethernet/IP, Modbus RTU/TCP, OPC UA |
| Interface Ports | 2x Gigabit Ethernet, 4x RS-485/RS-232, 1x USB |
| Data Transfer Rate | Up to 1 Gbps (Ethernet), 12 Mbps (PROFINET) |
| Node Capacity | Up to 256 field devices |
| Processor | Dual-core ARM Cortex-A7 @ 800 MHz |
| Memory | 1 GB DDR3 RAM, 8 GB eMMC storage |
| Operating Temperature | -40°C to +70°C |
| Protection Rating | IP20 (indoor), conformal coating |
| Physical Dimensions | 225 mm × 105 mm × 58 mm |
| Weight | 1.2 kg |
| Mounting | 35 mm DIN rail or panel mount |
Main Features and Advantages
Multi-Protocol Integration: The UFC921A101 supports simultaneous connectivity to multiple industrial protocols, reducing hardware complexity by 30% compared to traditional gateway setups. This allows seamless integration of devices like PLCs, sensors, and actuators across diverse networks.
Reliable Data Processing: With a dual-core processor and 1 GB RAM, the module ensures real-time data aggregation and protocol conversion without latency, making it suitable for high-speed manufacturing lines and critical process control.
Network Redundancy: Built-in support for PRP/HSR (Parallel Redundancy Protocol/High-availability Seamless Redundancy) and dual Ethernet ports enhances system reliability, minimizing downtime in mission-critical applications.
Rugged Industrial Design: The conformal-coated PCB and wide temperature range ensure stable operation in harsh environments, including dust, moisture, and vibrations, meeting standards like IEC 61800-5-1.
Advanced Diagnostics: Integrated web-based diagnostics allow real-time monitoring of network health, error logs, and performance metrics, reducing mean time to repair (MTTR) by 25%.
Application Areas
Manufacturing Automation: The UFC921A101 integrates robotic arms, CNC machines, and quality inspection systems in automotive and electronics factories, enabling seamless data flow between PLCs and MES systems via OPC UA.
Energy Management: In wind farms and solar plants, the module coordinates inverters, energy storage systems, and grid connection equipment, supporting high-speed data exchange for optimal energy distribution.
Oil & Gas Production: For offshore platforms and refineries, the UFC921A101 connects flow meters, pressure transmitters, and safety systems across PROFINET and Modbus networks, ensuring reliable operation in harsh conditions.
Process Industries: In chemical and pharmaceutical plants, the module facilitates batch process control by integrating sensors with distributed control systems, ensuring regulatory compliance and process consistency.
Related Products
- ABB AC800M Controller (3BHE019070R0001): Primary controller for System 800xA, compatible with UFC921A101 for centralized automation.
- ABB S800 I/O Modules (e.g., UDD406A): Modular I/O units that expand the UFC921A101’s connectivity to field devices.
- ABB UFC911B108 (3BHE037864R0108): Lower-capacity communication module for smaller-scale systems.
- ABB 800xA Engineering Tool: Software suite for configuring and monitoring the UFC921A101.
- ABB PRP/HSR Redundancy Manager: Enhances network resilience for critical applications with the UFC921A101.
Installation and Maintenance
Installation Preparation:
Mount the UFC921A101 3BHE024855R0101 on a 35 mm DIN rail in a ventilated control cabinet, allowing 50 mm clearance for airflow. Connect dual 24 VDC power inputs and terminate field cables using shielded wiring to minimize EMI. Use ABB’s 800xA Engineering Tool to configure network parameters and enable redundancy features.
Mount the UFC921A101 3BHE024855R0101 on a 35 mm DIN rail in a ventilated control cabinet, allowing 50 mm clearance for airflow. Connect dual 24 VDC power inputs and terminate field cables using shielded wiring to minimize EMI. Use ABB’s 800xA Engineering Tool to configure network parameters and enable redundancy features.
Maintenance Recommendations:
Regularly inspect LED indicators for power, communication, and error status. Update firmware annually via ABB’s Application Manager to access new protocol support and security patches. In harsh environments, clean the enclosure with a dry cloth to prevent dust accumulation and check the conformal coating for degradation.
Regularly inspect LED indicators for power, communication, and error status. Update firmware annually via ABB’s Application Manager to access new protocol support and security patches. In harsh environments, clean the enclosure with a dry cloth to prevent dust accumulation and check the conformal coating for degradation.
Product Assurance
ABB guarantees the UFC921A101 3BHE024855R0101 with a 12-month warranty against defects in materials and workmanship. The module meets international standards (IEC 61131, UL 508) and undergoes rigorous testing for reliability. ABB’s global support network provides 24/7 technical assistance, with spare parts available for 3-day delivery post-payment. For critical applications, lifecycle services ensure long-term system optimization.
HS:7326909000
Contact info
- WhatsApp: +86 18030182217
- Email: sandydcsplc@gmail.com
- Phone: +86 18030182217
- Wechat: +86 18030182217
- Website: www.xiongbaparts.com
