ABB UFC721AE101 3BHB002916R0101 Digital I/O Interface Module(XIONGBA)

Brand ModelUFC721AE101 3BHB002916R0101
Product Name: ABB UFC721AE101 3BHB002916R0101 Digital I/O Interface Module
Warranty: 1 year
Size: 185 mm × 80 mm × 54 mm
Weight: 0.35 kg
Origin: Sweden 
Inventory: Spot
Delivery Time: 3 days after payment

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Description

Product Overview
The ABB UFC721AE101 3BHB002916R0101 is a high-performance digital input/output (I/O) module designed for industrial automation systems, specifically engineered to integrate with ABB’s distributed control systems (DCS) and programmable logic controllers (PLCs). As part of ABB’s UFC series, this module serves as a critical interface between field devices and control platforms, enabling seamless data transmission, power management, and real-time process monitoring. The 3BHB002916R0101 identifier denotes a hardware revision optimized for enhanced compatibility with modern automation networks, supporting advanced communication protocols and ruggedized design for harsh industrial environments.

 

Key functionalities include high-speed data processing via Ethernet and RS-485 interfaces, allowing rapid exchange of operational parameters between the main circuit and control systems. Its power connection capabilities handle up to 1A of output current, ensuring stable power supply continuity in high-load applications such as motor drives, conveyor systems, and renewable energy installations. The module also features signal conditioning and isolation, adapting analog/digital signals while filtering noise and surges to maintain signal integrity. With an IP65-rated enclosure and operating temperature range of -20°C to +70°C, the UFC721AE101 3BHB002916R0101 withstands extreme conditions common in oil refineries, steel mills, and outdoor wind farms.

 

This module integrates seamlessly with ABB’s AC800M controllers and third-party systems, supporting protocols like Modbus RTU and PROFIBUS DP/PA for flexible system integration. Its modular design reduces installation complexity and cabinet space by up to 30% compared to traditional solutions, while advanced diagnostics enable predictive maintenance and real-time fault detection.

Technical Specifications

Parameter Value
Product Model UFC721AE101 3BHB002916R0101
Manufacturer ABB
Product Type Digital I/O Interface Module
Input Voltage 24 V DC ±10%
Output Current 1 A max
Signal Isolation 500 V DC (opto-isolated)
Communication Protocols Ethernet, RS-485, Modbus RTU
Physical Dimensions 185 mm × 80 mm × 54 mm
Weight 0.35 kg
Operating Temperature -20°C to +70°C
Protection Rating IP65 (dust and water ingress)
Mounting DIN rail (35 mm standard)
Warranty 12 months

Main Features and Advantages

Enhanced Communication Capabilities: The UFC721AE101 3BHB002916R0101 supports Ethernet and RS-485 communication, enabling real-time data exchange between power electronic systems and control platforms. This ensures precise coordination of motor drives, inverters, and sensors in applications like robotic assembly lines and wind turbine control.

 

Robust Power Management: With a 1A output current capacity and surge protection, the module delivers stable power to field devices while safeguarding against voltage spikes. Its galvanic isolation (500 V DC) prevents ground loops and electromagnetic interference (EMI), critical for maintaining signal integrity in noisy industrial environments.

 

Wide-Range Compatibility: Seamlessly integrating with ABB’s AC800M controllers and third-party systems, the module supports Modbus RTU and PROFIBUS DP/PA protocols. This flexibility allows retrofitting into legacy systems or upgrading to Industry 4.0 architectures for advanced analytics and remote diagnostics.

 

Rugged Industrial Design: Built with an IP65-rated enclosure and extended temperature range, the UFC721AE101 3BHB002916R0101 excels in harsh conditions, including outdoor installations and washdown environments. Its compact DIN rail mount design optimizes cabinet space while ensuring easy installation and maintenance.

 

Advanced Signal Conditioning: Configurable input thresholds adapt to PNP/NPN sensors and dry contacts, while LED indicators provide real-time channel status. This simplifies troubleshooting and reduces mean time to repair (MTTR) in mission-critical applications.

Application Areas

Industrial Automation: The UFC721AE101 3BHB002916R0101 monitors motor drive status, conveyor belt sensors, and valve positions in automotive and electronics manufacturing. Its fast response time (<10 ms) supports high-speed processes, while signal isolation prevents interference from welding or machining operations.

 

Power Transmission: In elevators, cranes, and fans, the module ensures stable power delivery and precise motor control. Its wide voltage range (24 V DC) accommodates diverse power systems, while surge protection enhances reliability in fluctuating grid conditions.

 

Renewable Energy: Integrating with wind turbines and solar inverters, the module manages grid synchronization and power conversion. Its IP65 rating and temperature resilience make it suitable for outdoor installations in extreme climates.

 

Process Control: In chemical plants and wastewater treatment facilities, the UFC721AE101 3BHB002916R0101 coordinates pump statuses and emergency shutdown systems. Its rugged design and EMI resistance ensure reliable operation in corrosive or high-moisture environments.

 

Smart Factories: By transmitting real-time sensor data to analytics platforms via Ethernet/IP, the module enables predictive maintenance and resource optimization. This aligns with Industry 4.0 initiatives to reduce downtime and improve operational efficiency.

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Installation and Maintenance

Installation Preparation:

 

  • Verify the DIN rail is securely mounted and compatible with the UFC721AE101 3BHB002916R0101’s 35 mm standard. Use shielded cables for signal connections to minimize EMI.
  • Connect 24 V DC power and field wiring via screw terminals, following the terminal block diagram in the user manual. Configure communication parameters (baud rate, address) via DIP switches or ABB’s System 800xA Workbench software.

 

Maintenance Recommendations:

 

  • Regularly inspect the module for loose connections or physical damage. Clean the IP65-rated enclosure with a dry cloth to prevent dust accumulation, which could affect thermal performance.
  • Monitor LED indicators for channel activity and communication status. Replace faulty modules promptly to maintain system reliability. Update firmware periodically to access new features and security patches via ABB’s global support network.

Product Assurance

ABB guarantees the UFC721AE101 3BHB002916R0101 for 12 months against defects in materials and workmanship. The module undergoes rigorous testing to meet international standards (IEC 61131-2, UL 508), ensuring safety and performance in critical applications. ABB’s regional support center in San Jose, CA, offers localized technical assistance, while global inventory ensures 3–5 day delivery post-payment.

 

For mission-critical operations, consider redundant configurations to mitigate downtime risks. ABB’s digital services, including predictive analytics and remote diagnostics, further enhance system reliability and efficiency.

 

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