+86 18030182217
+86 18030182217
sandydcsplc@gmail.com
Description
ABB UAD154A Industrial Automation Module
Product Overview
The Universal Automation & Communication Module is a high-performance industrial automation module designed for advanced distributed control systems (DCS) and smart manufacturing applications. As part of ABB’s AC 800PEC and AC 800M platforms, this module integrates multi-protocol communication, high-speed I/O processing, and motion control into a compact, rugged unit. Engineered for demanding industrial environments, the UAD154A supports real-time data synchronization and precision control in sectors such as oil & gas, power generation, and automotive manufacturing.
Specifically designed as a Universal Automation and Communication Module, the UAD154A features a 32-bit RISC CPU (80 MHz) and 1 MB RAM, delivering 100% faster processing speeds compared to standard UAD149 variants. It supports up to 1024 I/O points through modular expansion, enabling seamless integration with field devices, HMIs, and SCADA systems. The module’s dual Gigabit Ethernet ports and support for industrial protocols (EtherNet/IP, Profinet, Modbus TCP) facilitate high-speed data exchange in smart factory setups. Its IP67-rated enclosure and extended temperature range (-40°C to +85°C) ensure reliability in extreme environments, including offshore platforms and high-temperature foundries.
The UAD154A incorporates quadruple modular redundancy (QMR) for critical functions, ensuring fail-safe operation in safety-critical applications like emergency shutdown systems (ESD) and burner management systems (BMS). By combining scalable architecture with advanced cybersecurity features (data encryption, access control), this module serves as a cornerstone for Industry 4.0 initiatives, enabling predictive maintenance and remote monitoring via cloud integration.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | ABB UAD154A |
| Manufacturer | ABB |
| Product Type | Universal Automation & Communication Module |
| Processor | 32-bit RISC CPU (80 MHz) |
| Memory | 1 MB RAM, 2 MB Flash |
| I/O Capacity | Up to 1024 points (modular expansion) |
| Communication Protocols | EtherNet/IP, Profinet, Modbus TCP, RS-485 |
| Power Supply | 24 VDC ±20% (wide-range input) |
| Operating Temperature | -40°C to +85°C |
| Enclosure Rating | IP67 (fully sealed against dust/water) |
| Physical Dimensions | 145 x 145 x 145 mm (5.71” x 5.71” x 5.71”) |
| Weight | 1.6 kg (3.53 lbs) |
| Certifications | CE, UL, CSA, IEC 61508 SIL 3 |
Main Features and Advantages
Ultra-High-Speed Processing: The UAD154A’s 80 MHz CPU and doubled memory enable real-time execution of complex algorithms, such as AI-driven predictive maintenance models and multi-axis motion control for robotics. Its 0.1 μs/command processing speed ensures minimal latency in high-speed manufacturing lines, achieving ±0.001° position accuracy in CNC machining applications.
Dual Redundant Communication: With two independent Gigabit Ethernet ports and built-in protocol conversion, the module supports seamless integration with both legacy and modern systems. This redundancy eliminates single points of failure, critical for continuous operation in power plants and pharmaceutical facilities. Its dual-port switch functionality enables ring topology configurations for enhanced network resilience.
High-Density I/O Expansion: The module supports up to 1024 I/O points via ABB’s S800 I/O system, reducing cabinet space by 50% compared to discrete solutions. This is ideal for large-scale projects like petrochemical plants and automotive assembly lines requiring extensive sensor and actuator connectivity.
Extreme Environment Reliability: The IP67-rated enclosure and -40°C to +85°C operating range make the UAD154A suitable for extreme environments, such as arctic oil rigs or high-temperature foundries. Its vibration resistance (100 G peak) and shock tolerance (500 G) ensure reliable operation in heavy machinery applications.
Cybersecurity-Enhanced Design: Built-in data encryption (AES-256) and role-based access control comply with industry standards (ISA/IEC 62443), protecting against cyber threats in connected factory networks. This is crucial for sectors like energy infrastructure and medical device manufacturing.
Application Areas
Oil & Gas:
- Monitors pipeline pressure and flow in offshore platforms, integrating with ESD systems to trigger automated shutdowns during anomalies. The module’s wide temperature range supports installations in subarctic and tropical regions.
Renewable Energy:
- Controls wind turbine pitch and yaw systems for optimal energy capture, while managing grid synchronization in solar farms. Its redundant communication ensures uninterrupted data transmission to central monitoring stations.
Smart Manufacturing:
- Coordinates multi-axis robotic arms in automotive body shops, achieving ±0.001° position accuracy. Integrates with MES systems to enable real-time production tracking and quality control.
Pharmaceuticals:
- Maintains sterile environments by monitoring HVAC systems and controlling cleanroom pressure differentials. The module’s hygienic design and FDA-compliant materials suit pharmaceutical manufacturing.
Heavy Industry:
- Manages blast furnace operations in steel mills, processing real-time data from temperature sensors and adjusting control valves for optimal combustion. Its rugged construction withstands high vibrations and dust.
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Installation and Maintenance
Installation Preparation:
- Ensure the control cabinet meets IP65 standards for environmental protection. Mount the module on a DIN rail using anti-vibration brackets in high-vibration areas. Use shielded Cat6a cables for Ethernet connections and twisted-pair wiring for analog signals to minimize EMI.
Maintenance Recommendations:
- Perform quarterly health checks via ABB’s Automation Builder software, monitoring CPU load, memory usage, and communication latency. Replace fan filters bi-annually in dusty environments. For firmware updates, use the module’s secure boot functionality to prevent corruption during installation.
Product 保障
ABB guarantees the UAD154A with a 1-year warranty covering defects in materials and workmanship. Our global technical support team provides 24/7 assistance for configuration, troubleshooting, and cybersecurity updates. For mission-critical applications, optional 3-year extended warranties include priority spare parts delivery and on-site maintenance support. All modules undergo rigorous testing (temperature cycling, vibration, EMC) to ensure compliance with ISO 9001 and industry-specific standards.
- HS:7326909000
Contact info
- WhatsApp: +86 18030182217
- Email: sandydcsplc@gmail.com
- Phone: +86 18030182217
- Wechat: +86 18030182217
- Website: www.xiongbaparts.com
