Description
Product Overview
The ABB UAD149A0001 3BHE014135R0001 is a high-performance industrial automation module designed for distributed control systems (DCS) and power generation applications. As a critical component of ABB’s AC 800PEC and AC 800M platforms, this module integrates advanced static excitation control and servo drive functionalities, making it ideal for grid stabilization, motor control, and process automation in demanding industrial environments .
Specifically designed as a Static Excitation Controller, the ABB UAD149A0001 regulates the excitation current of synchronous generators to maintain stable voltage and reactive power output in thermal power plants, oil refineries, and renewable energy installations. Its dual-channel redundancy ensures fail-safe operation during grid fluctuations, while real-time data monitoring enables predictive maintenance for enhanced system reliability. Meanwhile, its servo drive capabilities support precision motion control in manufacturing, with ±0.01° position accuracy and ±0.5% torque precision for robotics and CNC machining .
Equipped with a 32-bit RISC CPU (40 MHz) and 256 KB RAM, the UAD149A0001 delivers fast response times (0.25 μs/command) for critical applications. Its IP67-rated enclosure (for specific variants) and wide operating temperature range (-20°C to +60°C) ensure durability in harsh conditions, including offshore platforms and steel mills. By combining modular scalability with multi-protocol connectivity (Profibus, Modbus TCP), the UAD149A0001 reduces system complexity and wiring costs, positioning it as a versatile solution for modern industrial automation.
Technical Specifications
Parameter Name | Parameter Value |
---|---|
Product Model | ABB UAD149A0001 3BHE014135R0001 |
Manufacturer | ABB |
Product Type | Static Excitation Controller / Servo Drive |
Processor | 32-bit RISC CPU (40 MHz) |
Memory | 256 KB RAM, 512 KB Flash |
Control Modes | Position, Speed, Torque |
Communication Protocols | RS-232, RS-485, Ethernet, Profibus, Modbus |
Power Supply | 24 VDC ±10% (isolated) |
Operating Temperature | -20°C to +60°C |
Enclosure Rating | IP67 (select variants) |
Physical Dimensions | 145 mm x 145 mm x 145 mm (5.71” x 5.71” x 5.71”) |
Weight | 1.29 kg (2.84 lbs) |
Certifications | CE, UL, CSA |
Main Features and Advantages
Dual-Functionality Design: The ABB UAD149A0001 seamlessly integrates static excitation control and servo drive capabilities, eliminating the need for separate modules. In power generation, its adaptive voltage regulation algorithm stabilizes grid frequency during load changes, while its dual-channel redundancy ensures uninterrupted operation. In manufacturing, it supports multi-axis motion control with ±0.01° position accuracy, critical for semiconductor assembly and automotive robotics .
High Reliability: Built with rugged components and advanced thermal management, the UAD149A0001 achieves a mean time between failures (MTBF) of over 500,000 hours. Its self-diagnostic circuitry monitors voltage, current, and temperature in real-time, triggering alarms for overcurrent or thermal overload. The module’s IP67-rated enclosure protects against dust, humidity, and vibration, ensuring reliable performance in extreme environments like oil refineries and outdoor power substations .
Scalable and Flexible: The UAD149A0001 supports parallel operation with up to four modules, allowing users to scale power capacity as needed. Its compatibility with ABB’s S800 I/O system enables plug-and-play expansion for analog/digital signal processing. Multi-protocol support (Profibus, Modbus TCP) facilitates seamless integration with legacy and modern systems, such as SCADA networks in water treatment plants .
Energy Efficiency: The module’s high-frequency switching technology minimizes power loss, reducing operational costs by up to 15%. Its power factor correction (PFC) ensures compliance with harmonic standards (EN 61000-3-2), lowering strain on electrical infrastructure. In renewable energy applications, it optimizes wind turbine pitch control to maximize energy capture while minimizing mechanical stress .
Application Areas
Power Generation:
- Grid Stabilization: The UAD149A0001 regulates generator excitation systems in thermal and hydroelectric power plants to maintain grid frequency during load fluctuations. Its real-time monitoring of reactive power ensures compliance with grid codes .
- Renewables: In wind farms, it controls pitch angles and yaw systems to optimize energy production, while in solar installations, it manages inverter synchronization for stable power output.
Industrial Automation:
- Robotics and CNC Machining: The module coordinates multi-axis robotic arms in automotive assembly lines, achieving micron-level precision. It controls spindle speed and tool positioning in milling machines, supporting high-precision manufacturing processes .
- Packaging Lines: Its fast scanning speeds (0.25 μs/command) enable real-time monitoring of conveyor systems and packaging equipment, ensuring seamless production flow.
Process Industries:
- Chemical Processing: The UAD149A0001 monitors reactor pressure/temperature and adjusts control valves in real-time, ensuring compliance with ISO 14001 environmental standards. Its dual isolated outputs provide redundant power for safety-critical systems .
- Oil & Gas: In offshore platforms, it manages pipeline flow rates and triggers emergency shutdowns (ESD) to prevent accidents. Its multi-protocol support enables integration with legacy SCADA systems.
Smart Manufacturing:
- Predictive Maintenance: Leveraging Ethernet connectivity, the UAD149A0001 transmits motor health data to cloud platforms, enabling proactive maintenance and reducing unplanned downtime. This is particularly valuable in food processing and pharmaceutical industries .
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Installation and Maintenance
Installation Preparation:
- Verify compatibility with ABB’s AC 800PEC or AC 800M systems and ensure proper grounding to prevent electromagnetic interference. Mount the module in a DIN rail enclosure within the specified temperature and humidity range. For redundant configurations, parallel up to four UAD149A0001 modules using ABB’s dedicated bus bars.
- Use shielded cables for communication to minimize EMI, especially in high-noise environments like steel mills or power plants.
Maintenance Recommendations:
- Regularly check diagnostic LEDs for operational status. A red fault indicator signals output failure or overcurrent, prompting immediate troubleshooting. Clean dust accumulation monthly to maintain thermal performance, particularly in dusty environments like cement factories.
- Perform firmware updates annually using ABB’s Automation Builder software to access the latest features and security patches. Replace worn-out connectors or cables as needed to ensure reliable operation.
Product 保障
ABB guarantees the UAD149A0001 3BHE014135R0001 with a 1-year warranty covering defects in materials and workmanship. Our global technical support team provides 24/7 assistance for configuration, troubleshooting, and firmware updates. For mission-critical applications, optional extended warranties and priority service contracts are available to further reduce downtime. All modules undergo rigorous testing to meet ISO 9001 standards, ensuring consistent quality and reliability. With ABB, you gain a trusted partner for industrial automation, backed by decades of engineering expertise.
- HS:7326909000
Contact info
- WhatsApp: +86 18030182217
- Email: sandydcsplc@gmail.com
- Phone: +86 18030182217
- Wechat: +86 18030182217
- Website: www.xiongbaparts.com