Description

Product Overview

The ABB TU810V1 is a high-performance Compact Module Termination Unit (MTU) designed for ABB’s S800 I/O platform, a cornerstone of industrial automation systems. As a critical component in distributed control architectures, this module provides a secure mechanical and electrical interface between field devices and I/O modules, ensuring reliable signal transmission in harsh industrial environments. The TU810V1 features a 16-channel terminal block with 2×8 signal terminals, supporting up to 50V DC operation and compatible with a wide range of analog and digital I/O modules, including AI810, AO810V2, and DI810. Its passive design eliminates the need for external power, reducing complexity while maintaining robust connectivity.

Engineered for flexibility, the TU810V1 incorporates mechanical keying to prevent mismatched module insertion, with 36 possible configurations to adapt to different I/O types. This modularity allows seamless integration into 800xA distributed control systems and other industrial networks, enhancing scalability in applications such as power generation, oil refining, and water treatment. The unit’s compact dimensions (64 x 170 x 58.5 mm) and DIN rail mounting facilitate installation in confined spaces, while its shielded construction ensures compliance with electromagnetic compatibility standards (EN 61000) and vibration resistance (IEC 60068-2-6). By minimizing signal degradation and downtime, the TU810V1 delivers long-term cost savings in mission-critical processes.

Technical Specifications

Parameter Name	Parameter Value
Product Model	ABB TU810V1 (3BSE013230R1)
Manufacturer	ABB
Product Type	Compact Module Termination Unit (MTU)
Termination Configuration	2×8 signal terminals
Voltage Rating	50V DC
Current Capacity	2A per I/O channel, 5A process connection
Dielectric Test Voltage	500V AC
Operating Temperature	0°C to +55°C (vertical mounting: +40°C)
Storage Temperature	-40°C to +70°C
Physical Dimensions	64 x 170 x 58.5 mm (D x H x W)
Weight	0.17 kg
Mounting Method	35 mm DIN rail
Certifications	CE, UL, ATEX Zone 2, IEC 61010-1

Key Features and Advantages

Modular Connectivity: The TU810V1 simplifies field wiring by terminating up to 16 channels of analog or digital signals, reducing cabling complexity in industrial control systems. Its mechanical keying system ensures compatibility with AI810 analog input modules and DO810 digital output modules, enabling rapid deployment in mixed I/O environments.

Rugged Industrial Design: Constructed with flame-retardant materials and gold-plated contacts, the TU810V1 resists corrosion, moisture, and extreme temperatures, making it suitable for offshore platforms, mining sites, and other harsh settings. Its IP20-rated enclosure and pollution degree 2 compliance ensure stable performance in dusty or electrically noisy environments.

Hot-Swap Capability: Designed for maintenance-free operation, the TU810V1 supports hot-swappable module replacement, allowing repairs without system shutdown. This feature minimizes downtime in continuous-process industries like power generation and chemical production.

Cost-Effective Redundancy: By distributing the module bus to adjacent units, the TU810V1 enables scalable redundancy configurations, reducing hardware costs by up to 30% in large-scale systems. Its compatibility with ABB’s RCU-Link and CEX-Bus extension cables (e.g., TK850) further enhances system flexibility.

Applications

The ABB TU810V1 excels in industries requiring reliable I/O termination in distributed control systems:

Power Generation: Terminates signals from temperature sensors and actuators in thermal power plants, ensuring precise turbine control and generator synchronization.
Oil & Gas: Supports high-speed data exchange between remote I/O units in offshore platforms and refineries, enabling real-time monitoring of pressure and flow rates.
Manufacturing: Integrates robotic arms and conveyor belts in automotive and food processing plants, optimizing production line efficiency.
Water Treatment: Ensures seamless communication between decentralized control units in wastewater treatment facilities, enhancing process automation and energy efficiency.
Mining: Provides robust connectivity for conveyor systems and crushing equipment in underground and surface mines, withstanding vibration and dust exposure.

By integrating with ABB’s S800 I/O platform and 800xA DCS, the TU810V1 ensures mission-critical processes operate with minimal latency and maximum uptime.

Installation and Maintenance

Installation Preparation:

Mount the TU810V1 on a 35 mm DIN rail adjacent to the I/O module, ensuring 25 mm clearance for ventilation.
Configure the mechanical keys to match the connected I/O module type (e.g., AI810 or DO810) and secure the unit using the integrated latching device.
Terminate field wires using the 2×8 screw terminals, following ABB’s wiring guidelines for stranded or solid conductors (0.2–4 mm²).

Maintenance Recommendations:

Monthly: Inspect connectors for corrosion or loose connections, particularly in humid environments.
Yearly: Verify signal continuity using a multimeter and clean terminals with a non-abrasive cloth. Replace the TU810V1 if oxidation exceeds 5% of contact surfaces.
Every 3 Years: Perform a full system diagnostic to validate signal quality and latency, ensuring compliance with ABB’s performance standards.

Product Warranty and Support

ABB guarantees the TU810V1 against defects in materials and workmanship for 1 year from purchase. This warranty covers repair or replacement of faulty units, excluding damage from improper installation or environmental factors. Customers benefit from ABB’s global technical support network, including 24/7 remote diagnostics and on-site commissioning services. Extended warranty plans are available for mission-critical applications, ensuring maximum system availability.

Product Information

Brand Model: ABB TU810V1
Product Name: Compact Module Termination Unit
Warranty: 1 year
Size: 64 x 170 x 58.5 mm
Weight: 0.17 kg
Origin: Sweden
Inventory: Spot/Futures
Delivery Time: Goods in stock will be dispatched within 3 days after payment
Order Time: Goods will be dispatched within one month after payment

Contact info

WhatsApp: +86 18030182217
Email: sandydcsplc@gmail.com
Phone: +86 18030182217
Wechat: +86 18030182217
Website: www.xiongbaparts.com

ABB TU810V1 Compact Module Termination Unit (MTU)(XIONGBA)