ABB TU810 Compact Module Termination Unit(XIONGBA)

Brand ModelABB TU810
Product Name: Compact Module Termination Unit
Size: 64 mm × 170 mm × 58.5 mm
Weight: 0.2 kg
Origin: Sweden
Certifications: CE, UL, CSA 6

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Description

ABB TU810 Compact Module Termination Unit (MTU)

Product Overview

The ABB TU810 is a 16-channel compact module termination unit (MTU) designed for ABB’s S800 I/O system, serving as a critical interface between field devices and I/O modules in industrial automation systems. Unlike the TU804-1 PLC controller or TU715F I/O terminal unit, the TU810 acts as a passive signal distribution hub, enabling reliable connection and management of analog/digital signals while distributing the module bus to downstream MTUs and I/O modules 14.

 

Engineered for harsh industrial environments, the TU810 features a rugged polycarbonate housing (IP20-rated), withstanding temperatures from -20°C to +60°C and supporting DIN rail or panel mounting. It plays a pivotal role in distributed control systems (DCS) like ABB’s Advant 800xa, ensuring seamless integration of sensors, actuators, and process equipment across industries such as oil & gas, power generation, and chemical processing 16.

Technical Specifications

Parameter Value
Product Model ABB TU810
Manufacturer ABB
Product Type Compact Module Termination Unit (MTU) for S800 I/O system
Function Signal distribution hub for field devices and I/O modules
Rated Voltage 50 V AC/DC
Maximum Current 10 A per channel
Operating Temperature -20°C to +60°C
Storage Temperature -40°C to +85°C
Humidity 5–95% non-condensing
Physical Dimensions 64 mm (depth) × 170 mm (height) × 58.5 mm (width)
Weight 0.2 kg
Mounting Type DIN rail or panel-mounted
Channels 16 channels (2×8 signal terminals)
Isolation Voltage 50 V
Protection Class IP20
Compatibility Works with S800 I/O modules (AI 810, DI 810, AO 810, etc.) 4

Key Features and Advantages

  1. Modular Signal Distribution:
    The TU810 acts as a passive interface between field wiring and I/O modules, distributing the module bus to downstream MTUs and generating addresses for I/O modules via mechanical keying 4. This ensures precise signal routing and simplifies system expansion.
  2. High Reliability:
    • Environmental Resilience: Withstands extreme temperatures (-20°C to +60°C) and mechanical stress, making it suitable for offshore platforms, chemical plants, and other harsh environments 16.
    • Redundancy Support: While not inherently redundant, the TU810 can be integrated into redundant I/O networks to enhance system availability 9.
  3. Flexible Configuration:
    • Mechanical Keying: Prevents incorrect insertion of I/O modules, ensuring compatibility with specific signal types (e.g., analog, digital) 4.
    • Tool-Free Wiring: Spring terminals enable fast installation, reducing downtime during maintenance 2.
  4. Compact Design:
    The lightweight (0.2 kg) and space-saving form factor (64 mm × 170 mm × 58.5 mm) make it ideal for applications with limited cabinet space, such as machine tools and building automation systems 68.
  5. Multi-Industry Compatibility:
    Supports a wide range of I/O modules (e.g., AI 810, DI 810, AO 810) and integrates seamlessly with ABB’s Advant 800xa DCS, AC500 PLCs, and third-party devices via Profibus DP or Ethernet/IP 46.

Application Areas

The TU810 excels in industries requiring reliable signal management and modular I/O connectivity:

 

  • Oil & Gas: Manages wellhead pressure sensors, valve actuators, and flow meters in offshore platforms and refineries.
  • Power Generation: Integrates turbine control systems, boiler sensors, and grid stabilization equipment.
  • Chemical Processing: Controls reactor temperature transmitters, distillation column valves, and safety interlocks.
  • Water Treatment: Manages pump stations, pH sensors, and anaerobic digesters in wastewater treatment plants.
  • Manufacturing: Connects robotic arm sensors, conveyor belt actuators, and quality control equipment in automotive and electronics production lines 26.

Related Products

  • ABB TU810V1: A variant with extended temperature range (-25°C to +70°C) and 2×8 signal terminals, suitable for more extreme environments 27.
  • ABB S800 I/O Modules: Complementary modules (e.g., AI 810, DI 810) that expand the TU810’s I/O capabilities.
  • ABB TU515: A basic I/O terminal unit with narrower temperature range (0°C to +60°C) and IP20 protection, often used in less demanding applications.
  • ABB CI871K01: A Profibus DP communication module for enhanced connectivity in distributed control systems.

Installation and Maintenance

Installation Preparation:

 

  • Mount the TU810 on a DIN rail in a dry, well-ventilated area.
  • Connect field wiring (24 V DC power and signal cables) using the spring terminals.
  • Configure mechanical keys to match the connected I/O modules (e.g., analog vs. digital) 4.

 

Maintenance Recommendations:

 

  • Periodic Inspections: Check for loose connections or corrosion, especially in humid or corrosive environments.
  • Firmware Updates: Ensure compatibility with the latest DCS software versions via ABB’s Automation Builder tool.
  • Diagnostic Monitoring: Use ABB’s diagnostic tools to monitor signal integrity and module health 6.

Product Availability

  • Warranty: 1 year against defects in materials and workmanship.
  • Inventory: Limited stock available globally, with expedited delivery options (e.g., 3–5 days for Xiamen, China-based orders) 610.

 

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