+86 18030182217
+86 18030182217
sandydcsplc@gmail.com
Description
ABB SPBRC400 Symphony Plus Bridge Controller
Product Overview
The ABB SPBRC400 is a high-performance bridge controller module designed for industrial automation systems, serving as a critical interface for protocol conversion and real-time data exchange in hybrid control environments. As part of ABB’s Symphony Plus, Infi 90, and Harmony series, it bridges communication gaps between distributed control systems (DCS), programmable logic controllers (PLCs), and intelligent electronic devices (IEDs), enabling seamless integration of legacy and modern industrial equipment. With support for protocols like Modbus TCP/IP, PROFINET, and EtherNet/IP, the SPBRC400 ensures synchronized operation in power generation, oil refineries, and manufacturing plants .
Engineered for reliability, the SPBRC400 features a redundant design with dual power supplies and self-diagnostic capabilities, minimizing downtime in mission-critical applications. Its PowerPC 604e processor (1 GHz) delivers robust computational performance, handling complex control algorithms and data processing tasks efficiently. The module’s rugged construction (IP20-rated) and wide temperature range (-20°C to +60°C) make it suitable for harsh environments, including offshore platforms and mining sites .
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | SPBRC400 |
| Manufacturer | ABB |
| Product Type | Bridge Controller Module |
| Communication Protocols | Modbus TCP/IP, PROFINET, EtherNet/IP, RS-485, RS-232 |
| Interfaces | 2x Ethernet, 1x RS-485, 1x CAN |
| Processor | PowerPC 604e (1 GHz) |
| Memory | 512 MB SDRAM, 2 GB Flash |
| Power Supply | 24 V DC ±10% |
| Redundancy | Hot-swappable dual power supplies |
| Operating Temperature | -20°C to +60°C |
| Physical Dimensions | 71.12 mm (depth) x 358.14 mm (height) x 271.78 mm (width) |
| Weight | 0.499 kg |
| Environmental Rating | IP20 |
| Certifications | CE, UL, IEC 61131-3 |
| Replacement For | ABB BRC400 |
Key Features and Advantages
Protocol Conversion and Integration:
The SPBRC400 acts as a protocol translator, enabling interoperability between fiber-optic SPA buses, Ethernet networks, and legacy RS-485 systems. This eliminates compatibility barriers in hybrid automation setups, ensuring smooth data flow between protection relays (e.g., ABB REF542Plus) and modern SCADA platforms . Its support for multiple communication standards allows seamless integration of diverse devices, reducing the need for custom solutions.
The SPBRC400 acts as a protocol translator, enabling interoperability between fiber-optic SPA buses, Ethernet networks, and legacy RS-485 systems. This eliminates compatibility barriers in hybrid automation setups, ensuring smooth data flow between protection relays (e.g., ABB REF542Plus) and modern SCADA platforms . Its support for multiple communication standards allows seamless integration of diverse devices, reducing the need for custom solutions.
High-Performance Processing:
Equipped with a 1 GHz PowerPC 604e processor and large memory capacity, the SPBRC400 handles real-time data acquisition, complex control algorithms, and advanced analytics. It supports multiple programming languages (IEC 61131-3, Structured Text) for flexible configuration in batch, discrete, and continuous process control applications .
Equipped with a 1 GHz PowerPC 604e processor and large memory capacity, the SPBRC400 handles real-time data acquisition, complex control algorithms, and advanced analytics. It supports multiple programming languages (IEC 61131-3, Structured Text) for flexible configuration in batch, discrete, and continuous process control applications .
Redundancy and Fault Tolerance:
Dual power supplies and redundant communication channels ensure continuous operation during maintenance or component failure. Built-in self-diagnostic LED indicators and remote monitoring via ABB’s Relay Toolbox simplify troubleshooting and reduce downtime .
Dual power supplies and redundant communication channels ensure continuous operation during maintenance or component failure. Built-in self-diagnostic LED indicators and remote monitoring via ABB’s Relay Toolbox simplify troubleshooting and reduce downtime .
Rugged Industrial Design:
Rated for extreme temperatures and EMI/RFI protection, the SPBRC400 delivers consistent performance in harsh environments. Its DIN rail-mountable design and compact size facilitate easy integration into existing control cabinets .
Rated for extreme temperatures and EMI/RFI protection, the SPBRC400 delivers consistent performance in harsh environments. Its DIN rail-mountable design and compact size facilitate easy integration into existing control cabinets .
Cost-Effective Upgrade:
As a direct replacement for the ABB BRC400, the SPBRC400 offers improved processing power and standardized dimensions, eliminating the need for custom retrofits. Its universal fit reduces inventory complexity and installation time .
As a direct replacement for the ABB BRC400, the SPBRC400 offers improved processing power and standardized dimensions, eliminating the need for custom retrofits. Its universal fit reduces inventory complexity and installation time .
Applications
The ABB SPBRC400 is widely deployed in industries requiring reliable integration of diverse control systems:
- Power Generation: Connects turbine control panels to substation automation networks, enabling remote monitoring of thermal, hydro, and nuclear power plants .
- Oil and Gas: Facilitates real-time data exchange between offshore platforms and onshore control centers, supporting wellhead control and pipeline management .
- Manufacturing: Integrates PLCs, DCS systems, and SCADA platforms in automotive assembly lines and food processing plants, ensuring synchronized production .
- Water/Wastewater: Optimizes treatment processes by bridging communication gaps between sensors, actuators, and control systems .
- Material Handling: Controls bridge cranes in ports and warehouses, offering programmable logic for precise load management and remote operation .
Related Products
- ABB SPBRC300: Lower-performance bridge controller with 257 MIPS processing power, suitable for less demanding applications .
- ABB SPBRC410: High-speed bridge controller supporting IEC 61850 for smart grid applications.
- ABB Symphony Plus I/O Modules: Complementary modules (e.g., SPASI23 analog input, SPDSO14 digital output) for distributed control.
- ABB 800xA Control System: Advanced DCS platform compatible with SPBRC400 for large-scale process automation.
- ABB S800 I/O System: Modular I/O platform for expanding control capabilities in industrial plants.
Installation and Maintenance
Installation Preparation:
Mount the SPBRC400 on a DIN rail in a dry, well-ventilated enclosure. Connect power cables (24 V DC) and communication interfaces using shielded twisted-pair cables. Configure protocols and parameters via ABB’s Symphony Plus engineering tools or third-party software like Siemens Step 7 .
Mount the SPBRC400 on a DIN rail in a dry, well-ventilated enclosure. Connect power cables (24 V DC) and communication interfaces using shielded twisted-pair cables. Configure protocols and parameters via ABB’s Symphony Plus engineering tools or third-party software like Siemens Step 7 .
Maintenance Recommendations:
- Routine Checks: Inspect LED indicators for status updates and verify cable connections quarterly.
- Firmware Updates: Regularly update firmware to access new features and security patches.
- Redundancy Testing: Conduct annual tests of dual power supplies and communication channels to ensure failover functionality.
- Environmental Cleaning: Dust the enclosure biannually to maintain thermal efficiency in high-dust environments .
Product Warranty and Support
The ABB SPBRC400 is backed by a 1-year warranty covering defects in materials and workmanship. ABB’s global support network provides 24/7 technical assistance, including remote diagnostics and firmware updates. Certified partners offer rapid replacement and repair services, ensuring minimal disruption to operations. All modules undergo rigorous testing to meet ISO 9001 and IEC standards, guaranteeing long-term reliability in critical applications .
HS:8471800000
Contact info
- WhatsApp: +86 18030182217
- Email: sandydcsplc@gmail.com
- Phone: +86 18030182217
- Wechat: +86 18030182217
- Website: www.xiongbaparts.com
