+86 18030182217
+86 18030182217
sandydcsplc@gmail.com
Description
ABB SM810K01 3BSE030928R1: High-Reliability Digital Input Module for Industrial Automation
Product Overview
The ABB SM810K01 3BSE030928R1 is a 16-channel digital input module designed for ABB’s AC800M modular control system, specializing in real-time signal acquisition from field devices in industrial automation environments. As part of ABB’s S800 I/O series, this module converts binary signals (e.g., switch states, sensor outputs) into digital data for processing by PLCs and DCS systems, ensuring precise monitoring of industrial processes. The SM810K01 3BSE030928R1 features 24V DC isolation, channel-by-channel diagnostics, and hot-swap capability, making it ideal for mission-critical applications in manufacturing, energy, and process industries.
Engineered with electrical isolation (500V AC) and noise immunity (EN 61000-6-2), the module withstands harsh industrial conditions, including electromagnetic interference and voltage spikes. Its IP20-rated enclosure and -25°C to +70°C operating range ensure reliable performance in demanding environments, while seamless integration with ABB’s Advant OCS and Industrial IT systems supports end-to-end automation workflows. The SM810K01 3BSE030928R1 aligns with IEC 61131-2 standards, enabling compatibility with global industrial networks.
Technical Specifications
| Parameter | Value |
|---|---|
| Product Model | ABB SM810K01 3BSE030928R1 |
| Manufacturer | ABB |
| Product Type | Digital Input Module (S800 I/O Series) |
| Input Channels | 16 channels (24V DC) |
| Voltage Range | 18–30V DC (logic ‘1’) / 0–5V DC (logic ‘0’) |
| Electrical Isolation | 500V AC (channel-to-channel/channel-to-system) |
| Response Time | 1–5ms (configurable) |
| Communication Protocol | ABB S800 I/O bus (10 Mbps) |
| Diagnostic Features | Channel status LEDs, open/short circuit detection |
| Operating Temperature | -25°C to +70°C |
| Enclosure Rating | IP20 (DIN rail-mounted) |
| Physical Dimensions | 125mm x 100mm x 50mm |
| Weight | 0.5kg |
| Certifications | CE, UL 508, IEC 61131-2, RoHS |
| Mounting | DIN rail (EN 50022) |
Key Features and Advantages
High-Density Signal Acquisition:
The SM810K01 3BSE030928R1 supports 16 isolated digital inputs with 24V DC operation, enabling simultaneous monitoring of switches, proximity sensors, and limit switches in complex automation setups. Its channel-by-channel configuration allows flexible signal filtering (1–5ms response time), optimizing performance for both fast-acting and slow-changing signals.
The SM810K01 3BSE030928R1 supports 16 isolated digital inputs with 24V DC operation, enabling simultaneous monitoring of switches, proximity sensors, and limit switches in complex automation setups. Its channel-by-channel configuration allows flexible signal filtering (1–5ms response time), optimizing performance for both fast-acting and slow-changing signals.
Robust Industrial Design:
With 500V AC electrical isolation and EN 61000-6-2 noise immunity, the module resists voltage transients and electromagnetic interference, ensuring reliable operation near motors, welders, or high-voltage equipment. The IP20-rated enclosure and -25°C to +70°C temperature range make it suitable for harsh environments, such as offshore platforms or steel mills.
With 500V AC electrical isolation and EN 61000-6-2 noise immunity, the module resists voltage transients and electromagnetic interference, ensuring reliable operation near motors, welders, or high-voltage equipment. The IP20-rated enclosure and -25°C to +70°C temperature range make it suitable for harsh environments, such as offshore platforms or steel mills.
Seamless System Integration:
Designed for ABB’s AC800M DCS and S800 I/O bus, the SM810K01 3BSE030928R1 integrates with PM864A PLC processors and CI535 communication modules for unified control. Its hot-swap capability allows module replacement without system shutdowns, reducing maintenance downtime by up to 40%.
Designed for ABB’s AC800M DCS and S800 I/O bus, the SM810K01 3BSE030928R1 integrates with PM864A PLC processors and CI535 communication modules for unified control. Its hot-swap capability allows module replacement without system shutdowns, reducing maintenance downtime by up to 40%.
Advanced Diagnostics:
Built-in LED indicators provide real-time status for each channel (power, signal presence, fault), while remote diagnostics via ABB Ability™ enable predictive maintenance. The module’s self-test functionality identifies open/short circuits, ensuring early fault detection and minimizing mean time to repair (MTTR).
Built-in LED indicators provide real-time status for each channel (power, signal presence, fault), while remote diagnostics via ABB Ability™ enable predictive maintenance. The module’s self-test functionality identifies open/short circuits, ensuring early fault detection and minimizing mean time to repair (MTTR).
Application Areas
The SM810K01 3BSE030928R1 excels in industries requiring precise digital signal monitoring:
- Process Automation:
- Monitoring valve positions, level switches, and pressure sensors in chemical plants.
- Safety interlock signaling in pharmaceutical manufacturing.
- Manufacturing:
- Tracking conveyor belt positions and robotic arm limit switches in automotive assembly lines.
- Machine status monitoring in food and beverage production.
- Energy Sector:
- Switchgear status acquisition in substations.
- Turbine auxiliary system monitoring in power plants.
- Marine and Offshore:
- Engine room safety switch monitoring in vessels.
- Subsea control module (SCM) signal acquisition in oil platforms.
Related Products
- ABB SM820K01: 16-channel digital output module for controlling relays and solenoids, compatible with SM810K01 3BSE030928R1 in I/O systems.
- ABB SM830K01: 8-channel analog input module for voltage/current signal acquisition, complementary to digital inputs.
- ABB PM864A: High-performance PLC processor for integrating SM810K01 3BSE030928R1 into control systems.
- ABB CI535V30: PROFIBUS DP communication module for connecting I/O systems to higher-level networks.
- ABB TB841: Terminal block for secure field wiring with the SM810K01 3BSE030928R1.
- ABB SM811K01: 32-channel digital input module for higher-density applications.
- ABB AC800M DCS: Modular control platform optimized for I/O modules like the SM810K01 3BSE030928R1.
- ABB Engineering Workplace: Configuration software for parameter setup and diagnostics.
Installation and Maintenance
Installation Preparation:
- Mount the SM810K01 3BSE030928R1 on a DIN rail with 30mm clearance for airflow. Connect 24V DC power and field signals using ABB’s TB841 terminal blocks (1.5 N·m torque). Ensure shielded cables for signal wires to minimize EMI interference.
Maintenance Recommendations:
- Perform quarterly inspections for loose connections or thermal stress signs. Clean the enclosure with compressed air to maintain IP20 protection.
- Update firmware annually via ABB’s Remote Support Portal to access new diagnostic features. Replace the module every 10 years (MTBF) or after 100,000 hours of operation.
- For harsh environments, verify channel isolation resistance (≥100MΩ) and replace electrolytic capacitors every 5–7 years.
Product Assurance
ABB guarantees the SM810K01 3BSE030928R1 with a 1-year warranty covering defects in materials and workmanship. Our global service network provides 24/7 technical support, including remote diagnostics via the ABB Ability™ platform and on-site assistance from certified engineers. All modules undergo rigorous testing to meet ISO 9001, IEC 61131-2, and UL 508 standards, ensuring reliable performance in mission-critical applications. For high-reliability needs, ABB offers 5-year extended warranties and proactive component replacement programs.
HS:8471800000
Contact info
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- Email: sandydcsplc@gmail.com
- Phone: +86 18030182217
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