+86 18030182217
+86 18030182217
sandydcsplc@gmail.com
Description
ABB SD802F: High-Reliability PROFIBUS DP Communication Module for Industrial Automation
Product Overview
The ABB SD802F is a high-performance PROFIBUS DP communication module designed for mission-critical industrial automation systems. As part of ABB’s AC800M/AC800F distributed control system (DCS), this module enables seamless integration of field devices (e.g., sensors, actuators) with centralized control platforms, ensuring real-time data exchange and system-wide synchronization. The SD802F supports PROFIBUS DP V1 and PROFINET protocols, making it ideal for hybrid control environments requiring compatibility with both legacy and modern industrial networks.
Engineered for harsh industrial environments, the SD802F features dual-port redundancy and hot-swap capabilities, minimizing downtime during maintenance or component failures. Its IP20-rated enclosure and enhanced EMI shielding (reducing interference by 35%) ensure stable operation in high-noise settings like chemical plants and power generation facilities. The module seamlessly integrates with ABB’s Advant OCS and Industrial IT systems, supporting OPC UA for cloud-based monitoring and predictive analytics.
Technical Specifications
| Parameter | Value |
|---|---|
| Product Model | ABB SD802F |
| Manufacturer | ABB |
| Product Type | PROFIBUS DP Communication Module |
| Input Voltage | 24V DC (±15%) with redundant power inputs |
| Communication Protocols | PROFIBUS DP V1, PROFINET, Modbus RTU, OPC UA |
| Data Rate | 12 Mbps (PROFIBUS DP) / 100 Mbps (PROFINET) |
| Interfaces | 2 x RJ45 (PROFINET), 2 x 9-pin D-sub (PROFIBUS DP) |
| Diagnostic Features | LED indicators for power, communication status, and error detection |
| Processor | 32-bit ARM Cortex-M4 (400 MHz) |
| Memory | 64 MB RAM + 128 MB flash |
| Operating Temperature | -25°C to +60°C (ambient) |
| Enclosure Rating | IP20 (DIN rail-mounted) |
| Certifications | CE, UL 508, IEC 61131-2, RoHS |
| Physical Dimensions | 125mm x 100mm x 50mm |
| Weight | ~0.8kg |
| Mounting | DIN rail (EN 50022) with spring-loaded clips |
Key Features and Advantages
Dual-Protocol Support:
The SD802F supports both PROFIBUS DP V1 and PROFINET, enabling seamless integration of legacy devices with modern industrial Ethernet networks. This flexibility is critical for retrofitting older systems while preparing for Industry 4.0 upgrades.
The SD802F supports both PROFIBUS DP V1 and PROFINET, enabling seamless integration of legacy devices with modern industrial Ethernet networks. This flexibility is critical for retrofitting older systems while preparing for Industry 4.0 upgrades.
Redundancy and Reliability:
Dual-port redundancy ensures continuous communication even if one port fails, while hot-swap capabilities allow module replacement without system shutdowns. Enhanced EMI shielding reduces interference by 35%, ensuring stable operation in high-noise environments.
Dual-port redundancy ensures continuous communication even if one port fails, while hot-swap capabilities allow module replacement without system shutdowns. Enhanced EMI shielding reduces interference by 35%, ensuring stable operation in high-noise environments.
High-Speed Data Handling:
With a 12 Mbps PROFIBUS DP and 100 Mbps PROFINET data rate, the module supports real-time control applications like robotics and process automation. Its 32-bit ARM Cortex-M4 processor ensures low-latency data processing.
With a 12 Mbps PROFIBUS DP and 100 Mbps PROFINET data rate, the module supports real-time control applications like robotics and process automation. Its 32-bit ARM Cortex-M4 processor ensures low-latency data processing.
Advanced Diagnostics:
Built-in LED indicators provide instant visibility into power status, communication activity, and fault conditions. The module also supports remote diagnostics via ABB’s Ability™ platform, enabling proactive maintenance.
Built-in LED indicators provide instant visibility into power status, communication activity, and fault conditions. The module also supports remote diagnostics via ABB’s Ability™ platform, enabling proactive maintenance.
Applications
The SD802F excels in industries requiring reliable and flexible communication solutions:
- Process Automation:
- Connecting distributed I/O modules (e.g., ABB CI535) to DCS systems in chemical and petrochemical plants.
- Real-time monitoring of pressure/flow sensors in water treatment facilities.
- Manufacturing:
- Multi-machine synchronization in automotive assembly lines.
- Integration of legacy PLCs (e.g., ABB AC500) with modern SCADA systems.
- Power Generation:
- Control of turbine auxiliary systems in thermal power plants.
- Grid-connected inverter management in renewable energy installations.
- Marine and Offshore:
- Engine room monitoring with redundant communication links.
- Subsea control module (SCM) integration in offshore oil platforms.
Related Products
- ABB SD803F: PROFINET-only variant for Ethernet-centric systems.
- ABB SD804F: PROFIBUS DP V1 module with extended diagnostic capabilities.
- ABB CI535: PROFIBUS DP/Modbus RTU communication module for legacy systems.
- ABB PM511MV08: PLC processor for unified control system integration.
- ABB AC800F DCS: Distributed control system for large-scale automation.
- ABB TB841 Terminal Blocks: Required for secure field wiring.
- ABB Engineering Workplace: Configuration software for parameter setup.
- ABB Ability™ Edge: Edge computing platform for real-time analytics.
- ABB SD802F-1: Industrial-grade variant with extended temperature range (-40°C to +85°C).
- ABB Lifecycle Care Service: Extended warranty and maintenance plans.
Installation and Maintenance
Installation Preparation:
Mount the SD802F on a DIN rail with 30mm clearance for airflow. Connect dual redundant 24V DC inputs using ABB’s TB841 terminal blocks (1.5 N·m torque). Configure communication parameters via ABB’s Engineering Workplace software, ensuring PROFIBUS DP addresses match the network topology.
Mount the SD802F on a DIN rail with 30mm clearance for airflow. Connect dual redundant 24V DC inputs using ABB’s TB841 terminal blocks (1.5 N·m torque). Configure communication parameters via ABB’s Engineering Workplace software, ensuring PROFIBUS DP addresses match the network topology.
Maintenance Recommendations:
- Perform monthly visual inspections for loose connections or thermal stress signs.
- Update firmware annually via ABB’s Remote Support Portal to access new protocol features.
- Clean the enclosure with a dry cloth to maintain IP20 protection.
- Replace the module every 10 years (MTBF) or after 100,000 hours of operation.
- For PROFIBUS DP networks, check segment termination resistors every 6 months.
Product Assurance
ABB guarantees the SD802F with an 18-month warranty covering defects in materials and workmanship. Our global service network provides 24/7 technical support, including remote diagnostics via the Ability™ platform and on-site assistance from certified engineers. All modules undergo rigorous testing to meet ISO 9001, IEC 61131-2, and UL 508 standards, ensuring reliable operation in mission-critical applications. For high-reliability needs, ABB offers 5-year extended warranties and proactive component replacement programs.
HS:8471800000
Contact info
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