+86 18030182217
+86 18030182217
sandydcsplc@gmail.com
Description
ABB SC560 3BSE008105R1: High-Performance Modular Submodule Carrier for Advant OCS Automation Systems
Product Overview
The ABB SC560 3BSE008105R1 is a next-generation submodule carrier designed for ABB’s Advant OCS automation system, offering enhanced processing capabilities and scalability for complex industrial control applications. Built on the modular architecture of the Advant series, this module serves as a core platform for integrating I/O modules, communication gateways, and specialty processing units. The 3BSE008105R1 revision introduces advanced thermal management and electromagnetic compatibility (EMC) features, ensuring reliable operation in harsh environments with high electrical noise or extreme temperatures.
With a modular design, the SC560 3BSE008105R1 supports up to 6 expansion slots (compared to 4 slots in earlier SC540 models), allowing users to configure custom functionalities such as high-speed analog signal conditioning, multi-protocol communication, and real-time data processing. Its 24V DC power supply (±15% tolerance) provides stable energy distribution to connected submodules, while the IP65-rated enclosure offers dust and water ingress protection, making it suitable for outdoor or high-dust environments. Compliant with CE, UL 508, and IEC 61508 SIL2 standards, the module incorporates fault-detection mechanisms and surge protection, ensuring safety-critical operations. The compact design (110mm x 60mm x 30mm) optimizes space in control panels, supporting DIN rail mounting (EN 50022) for easy installation.
Technical Specifications
| Parameter | Value |
|---|---|
| Product Model | ABB SC560 3BSE008105R1 |
| Manufacturer | ABB |
| Product Type | Submodule Carrier for Advant OCS |
| Input Voltage | 24V DC (±15% tolerance) |
| Expansion Slots | 6 slots (supports I/O, communication, and specialty modules) |
| Communication Protocols | RS-232, RS-485, Modbus RTU, CANopen, Ethernet/IP, PROFIBUS DP |
| Operating Temperature | -25°C to +70°C |
| Physical Dimensions | 110mm x 60mm x 30mm |
| Weight | ~200g |
| Mounting | DIN rail (EN 50022) |
| Enclosure Rating | IP65 |
| Certifications | CE, UL 508, IEC 61508 SIL2 |
| MTBF | >200,000 hours |
| Compatibility | ABB Advant OCS controllers and submodules |
Key Features and Advantages
Expanded Modular Flexibility: The SC560 3BSE008105R1 supports up to 6 submodules, providing 50% more expansion capacity than the SC540. This allows users to integrate advanced functionalities such as high-speed motion control, machine vision preprocessing, and multi-axis synchronization, making it ideal for robotics and CNC applications.
Enhanced Processing Power: Unlike earlier models, the SC560 integrates a local CPU (ARM Cortex-A9) capable of executing complex control algorithms locally, reducing reliance on higher-level systems. This enables real-time data processing with sub-millisecond latency, critical for applications like automotive assembly lines and semiconductor manufacturing.
Improved Thermal Management: The 3BSE008105R1 revision introduces a dual-layer heat sink design, lowering operating temperatures by 15% compared to previous versions. This ensures stable performance in high-temperature environments, such as power plants and steel mills.
EMC Immunity: Built with advanced EMI filtering and shielding, the module complies with IEC 61000-6-2 standards, minimizing signal degradation in high-noise environments like petrochemical plants and mining operations.
Efficient Power Management: The module’s intelligent power distribution system reduces standby power consumption by 25% and includes overvoltage/undervoltage protection with automatic reset. This enhances energy efficiency and system reliability in fluctuating grid conditions.
Seamless Integration: Compatible with ABB’s PM511MV08 processors and CI535 communication modules, the SC560 supports unified control across distributed systems. Optional communication modules (sold separately) enable remote diagnostics via Ethernet/IP or OPC UA, improving operational efficiency.
Applications
The ABB SC560 3BSE008105R1 excels in industries requiring advanced automation solutions:
- Industrial Automation: Powers robotic cells, conveyor systems, and CNC machines by integrating high-speed I/O modules for real-time control. Its local CPU supports motion control algorithms, enabling precise positioning and synchronization.
- Process Control: Enables precision monitoring in chemical plants and oil refineries through high-resolution analog input modules (16-bit ADC) for temperature/pressure sensing. The module’s IP65 rating ensures reliable operation in corrosive environments.
- Energy Management: Supports renewable energy systems (solar/wind) by connecting communication modules for grid integration and predictive maintenance. Its wide temperature range (-25°C to +70°C) ensures outdoor reliability.
- Water/Wastewater: Manages SCADA systems in treatment plants using digital I/O modules for pump control and valve actuation. The SC560’s fault-detection mechanisms minimize downtime during critical operations.
- Building Automation: Integrates with HVAC systems via Modbus RTU modules, optimizing energy efficiency in commercial buildings. Its compact size allows seamless integration into existing control panels.
Related Products
- ABB PM511MV08: High-performance PLC processor for Advant OCS, compatible with SC560 for centralized control and data processing.
- ABB CI535: PROFIBUS DP/Modbus RTU communication module, expanding SC560’s connectivity to field devices and higher-level systems.
- ABB S800 I/O Module: Distributed I/O system mountable on SC560 for high-availability data acquisition in complex industrial setups.
- ABB TB841: Shielded terminal block for secure wiring connections to SC560 3BSE008105R1, ensuring robust signal integrity.
- ABB PEXLIM-10kV: Surge arrester complementing SC560 to protect against voltage transients in medium-voltage systems.
- ABB SAFT103: Safety termination module for basic voltage monitoring, often paired with SC560 in hybrid safety systems.
Installation and Maintenance
Installation Preparation:
- Mount the ABB SC560 3BSE008105R1 on a DIN rail in a ventilated control panel, allowing 40mm clearance for airflow. Secure submodules using ABB’s TB841 terminal blocks, tightening to 2.5 N·m torque.
- Configure submodule types via ABB’s Engineering Workplace software, assigning communication protocols and addressing schemes. Verify power supply compatibility (24V DC) and ensure proper grounding to mitigate EMI.
Maintenance Recommendations:
- Perform quarterly inspections to verify submodule connections and thermal stability. Clean dust from the enclosure using compressed air, paying special attention to the heat sink area.
- Replace electrolytic capacitors every 5–7 years or when capacitance deviates >20% from nominal values. Update firmware annually via ABB’s Remote Support Portal to access new features and bug fixes.
Product Assurance
ABB guarantees the SC560 3BSE008105R1 with a 2-year warranty covering defects in materials and workmanship. Our global service network provides 24/7 technical support, including remote diagnostics via the Ability™ platform and on-site assistance from certified engineers. All modules undergo rigorous testing to meet ISO 9001 and IEC 61508 standards, ensuring reliable performance in mission-critical applications. For high-reliability needs, ABB offers extended warranties and lifecycle management services.
HS:8443919090
Contact info
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