Description

ABB SB510 3BSE000861R1: Advanced Backup Power Supply Module for Industrial Redundancy

Product Overview

The ABB SB510 3BSE000861R1 is a cutting-edge backup power supply module designed to ensure seamless operation of critical industrial automation systems during power interruptions. As part of ABB’s Advant series, this module combines robust battery management with rapid switching technology, delivering stable 24V DC power to PLCs, DCS components, and communication networks. The 3BSE000861R1 revision introduces enhanced electromagnetic compatibility (EMC) and diagnostic capabilities, making it ideal for high-interference environments such as manufacturing plants and power substations.

Equipped with a smart battery management system, the ABB SB510 3BSE000861R1 optimizes charging efficiency (≤8 hours for full recharge) and monitors battery health in real time, extending lifespan by 30% compared to standard solutions. Its 10ms ultra-fast switching capability ensures zero downtime during power transitions, while the IP20-rated enclosure protects against dust and accidental contact. The module supports both VRLA (Valve-Regulated Lead-Acid) and Li-ion batteries (hot-swappable for maintenance), offering flexibility for diverse operational needs. Compliant with CE, UL 508, and IEC 62305 standards, the SB510 3BSE000861R1 incorporates overvoltage/undervoltage protection and surge immunity, ensuring reliable performance in safety-critical applications.

Technical Specifications

Parameter	Value
Product Model	ABB SB510 3BSE000861R1
Manufacturer	ABB
Product Type	Backup Power Supply Module
Input Voltage	24V DC (±15% tolerance)
Output Voltage	24V DC (±2% regulation)
Backup Time	5–30 minutes (configurable via external battery packs)
Battery Type	VRLA or Li-ion (hot-swappable)
Charging Time	≤8 hours (from full discharge)
Switching Time	<10 ms
Operating Temperature	-25°C to +60°C
Physical Dimensions	166mm x 112mm x 36mm
Weight	~375g
Mounting	DIN rail (EN 50022)
Enclosure Rating	IP20
Certifications	CE, UL 508, IEC 62305, IEC 61508 SIL2
MTBF	>150,000 hours

Key Features and Advantages

Rapid Redundancy Activation: The ABB SB510 3BSE000861R1 ensures seamless power failover within 10ms, protecting critical processes like emergency shutdown systems and data logging from interruptions. Its dual-channel design supports parallel operation for N+1 redundancy, enhancing system availability in mission-critical setups.

Intelligent Battery Management: The module’s adaptive charging algorithm adjusts current based on temperature and usage, preventing overcharging and extending battery life. Real-time diagnostics monitor voltage, capacity, and health, triggering proactive alerts to minimize unexpected failures.

Enhanced EMC Immunity: The 3BSE000861R1 revision features upgraded electromagnetic compatibility (IEC 61000-6-2), making it suitable for high-interference environments like automotive plants and power substations.

Modular Flexibility: The DIN rail-mountable design allows easy integration into compact control panels, while hot-swappable batteries enable maintenance without system downtime. The module supports seamless integration with ABB’s PM511 processors and CI535 communication modules for unified control.

Safety Compliance: With SIL2 certification and surge protection (IEC 62305), the SB510 3BSE000861R1 meets rigorous safety standards for applications where power failure could lead to operational disruptions or hazards.

Applications

The ABB SB510 3BSE000861R1 is optimized for industries requiring uninterrupted power:

Manufacturing: Protects robotic cells, conveyor systems, and PLCs in automotive and food processing plants during voltage sags, preventing production losses.
Data Centers: Maintains server racks, UPS systems, and cooling equipment during grid outages, ensuring 99.999% uptime for critical IT infrastructure.
Oil & Gas: Safeguards offshore platform control systems, subsea valves, and emergency shutdown networks in harsh marine environments.
Healthcare: Powers MRI machines, operating room equipment, and life support systems during mains interruptions, supporting critical medical procedures.
Water/Wastewater: Maintains SCADA systems and pump controls in treatment plants, preventing service disruptions during power fluctuations.

Installation and Maintenance

Installation Preparation:

Mount the ABB SB510 3BSE000861R1 on a DIN rail in a ventilated control panel, allowing 30mm clearance for heat dissipation. Connect input/output cables using ABB’s TB841 terminal blocks, tightening to 2.5 N·m torque.
Configure battery type (VRLA/Li-ion) and backup time via ABB’s Engineering Workplace software, setting alarm thresholds for low battery levels and charging anomalies.

Maintenance Recommendations:

Perform quarterly visual inspections to check battery voltage and terminal connections. Replace batteries every 3–5 years or when capacity drops below 80% of nominal value.
Update firmware annually using ABB’s Remote Support Portal to integrate the latest battery management algorithms. Conduct biennial calibration using ABB’s voltage reference kit to maintain output accuracy.

Product Assurance

ABB guarantees the SB510 3BSE000861R1 with a 1-year warranty covering defects in materials and workmanship. Our global service network provides 24/7 technical support, including remote diagnostics via the Ability™ platform and on-site assistance from certified engineers. All modules undergo rigorous testing to meet ISO 9001 and IEC 61508 standards, ensuring reliable performance in mission-critical applications. For high-reliability needs, ABB offers extended warranties and lifecycle management services.

HS:7326909000

Contact info

WhatsApp: +86 18030182217
Email: sandydcsplc@gmail.com
Phone: +86 18030182217
Wechat: +86 18030182217
Website: www.xiongbaparts.com

ABB SB510 3BSE000861R1 Backup Power Supply Module(XIONGBA)