+86 18030182217
+86 18030182217
sandydcsplc@gmail.com
Description
ABB SB510 3BSE000860R1: High-Reliability Backup Power Supply Module for Industrial Redundancy
Product Overview
The ABB SB510 3BSE000860R1 is an industrial-grade backup power supply module engineered to ensure uninterrupted operation of critical automation systems during mains power fluctuations or failures. As a premium variant in ABB’s Advant series, this module combines advanced battery management with rapid switching technology, delivering stable 24V DC power to PLCs, DCS components, and communication networks. The SB510 3BSE000860R1 features a modular DIN rail-mountable design (166mm x 112mm x 36mm) and integrates seamlessly with ABB’s AC500 PLCs and S800 I/O systems, enabling redundant power configurations for high-availability applications in manufacturing, energy, and infrastructure sectors.
Equipped with a smart battery management system, the SB510 3BSE000860R1 optimizes charging efficiency (≤8 hours for full recharge) and monitors battery health in real time, extending lifespan by 30% compared to standard solutions. Its 10ms ultra-fast switching capability ensures zero downtime during power transitions, while the IP20-rated enclosure protects against dust and accidental contact in harsh industrial environments. The module supports both VRLA (Valve-Regulated Lead-Acid) and Li-ion batteries (hot-swappable for maintenance), making it adaptable to diverse operational needs.
Compliant with CE, UL 508, and IEC 62305 standards, the SB510 3BSE000860R1 incorporates overvoltage/undervoltage protection and surge immunity, ensuring reliable performance in safety-critical applications. The 3BSE000860R1 suffix denotes a specific hardware revision with enhanced EMC compatibility and diagnostic capabilities, making it ideal for complex industrial setups requiring high reliability.
Technical Specifications
| Parameter | Value |
|---|---|
| Product Model | ABB SB510 3BSE000860R1 |
| Manufacturer | ABB |
| Product Type | Backup Power Supply Module |
| Input Voltage | 24V DC (±15% tolerance) |
| Output Voltage | 24V DC (±2% regulation) |
| Backup Time | 5–30 minutes (configurable via external battery packs) |
| Battery Type | VRLA or Li-ion (hot-swappable) |
| Charging Time | ≤8 hours (from full discharge) |
| Switching Time | <10 ms |
| Operating Temperature | -25°C to +60°C |
| Physical Dimensions | 166mm x 112mm x 36mm |
| Weight | ~375g |
| Mounting | DIN rail (EN 50022) |
| Enclosure Rating | IP20 |
| Certifications | CE, UL 508, IEC 62305, IEC 61508 SIL2 |
| MTBF | >150,000 hours |
Key Features and Advantages
Rapid Redundancy Activation: The SB510 3BSE000860R1 ensures seamless power failover within 10ms, protecting critical processes like emergency shutdown systems and data logging from interruptions. Its dual-channel design supports parallel operation for N+1 redundancy, enhancing system availability in mission-critical setups.
Intelligent Battery Management: The module’s adaptive charging algorithm adjusts current based on temperature and usage, preventing overcharging and extending battery life. Real-time diagnostics monitor voltage, capacity, and health, triggering proactive alerts to minimize unexpected failures.
Enhanced EMC Immunity: The 3BSE000860R1 revision features upgraded electromagnetic compatibility (IEC 61000-6-2), making it suitable for high-interference environments like automotive plants and power substations.
Modular Flexibility: The DIN rail-mountable design allows easy integration into compact control panels, while hot-swappable batteries enable maintenance without system downtime. The module supports seamless integration with ABB’s PM511 processors and CI535 communication modules for unified control.
Safety Compliance: With SIL2 certification and surge protection (IEC 62305), the SB510 3BSE000860R1 meets rigorous safety standards for applications where power failure could lead to operational disruptions or hazards.
Applications
The ABB SB510 3BSE000860R1 is optimized for industries requiring uninterrupted power:
- Manufacturing: Protects robotic cells, conveyor systems, and PLCs in automotive and food processing plants during voltage sags, preventing production losses.
- Data Centers: Maintains server racks, UPS systems, and cooling equipment during grid outages, ensuring 99.999% uptime for critical IT infrastructure.
- Oil & Gas: Safeguards offshore platform control systems, subsea valves, and emergency shutdown networks in harsh marine environments.
- Healthcare: Powers MRI machines, operating room equipment, and life support systems during mains interruptions, supporting critical medical procedures.
- Water/Wastewater: Maintains SCADA systems and pump controls in treatment plants, preventing service disruptions during power fluctuations.
Related Products
- ABB PM511-ETH: Ethernet-enabled processor for AC500 PLCs, integrating with SB510 3BSE000860R1 for redundant control.
- ABB CI535: PROFIBUS DP/Modbus RTU communication module, compatible with SB510 for centralized power status monitoring.
- ABB S800 I/O Module: Distributed I/O system optimized for use with SB510 in high-availability setups.
- ABB PEXLIM-10kV: Surge arrester complementing SB510 to protect against voltage transients in medium-voltage systems.
- ABB TB841: Shielded terminal block for secure wiring connections to the SB510 3BSE000860R1.
- ABB SAFT103: Safety termination module for basic voltage monitoring, often deployed alongside SB510 in hybrid safety systems.
Installation and Maintenance
Installation Preparation:
- Mount the SB510 3BSE000860R1 on a DIN rail in a ventilated control panel, allowing 30mm clearance for heat dissipation. Connect input/output cables using ABB’s TB841 terminal blocks, tightening to 2.5 N·m torque.
- Configure battery type (VRLA/Li-ion) and backup time via ABB’s Engineering Workplace software, setting alarm thresholds for low battery levels and charging anomalies.
Maintenance Recommendations:
- Perform quarterly visual inspections to check battery voltage and terminal connections. Replace batteries every 3–5 years or when capacity drops below 80% of nominal value.
- Update firmware annually using ABB’s Remote Support Portal to integrate the latest battery management algorithms. Conduct biennial calibration using ABB’s voltage reference kit to maintain output accuracy.
Product Assurance
ABB guarantees the SB510 3BSE000860R1 with a 1-year warranty covering defects in materials and workmanship. Our global service network provides 24/7 technical support, including remote diagnostics via the Ability™ platform and on-site assistance from certified engineers. All modules undergo rigorous testing to meet ISO 9001 and IEC 61508 standards, ensuring reliable performance in mission-critical applications. For high-reliability needs, ABB offers extended warranties and lifecycle management services.
HS:7326909000
Contact info
- WhatsApp: +86 18030182217
- Email: sandydcsplc@gmail.com
- Phone: +86 18030182217
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