+86 18030182217
+86 18030182217
sandydcsplc@gmail.com
Description
Product Overview
The ABB R1.CAIR is a high-performance Industrial Communication Interface Module designed to bridge automation systems and field devices, enabling seamless data exchange in industrial environments. Part of ABB’s Advant OCS and AC 800M control system portfolio, this module serves as a critical link for real-time monitoring, diagnostics, and control in complex manufacturing and process automation setups.
Engineered for versatility, the ABB R1.CAIR supports multiple industrial protocols, including Modbus, PROFIBUS DP, and EtherNet/IP, allowing integration with legacy and modern systems alike. Its robust design ensures reliable operation across a wide temperature range (-20°C to +60°C) and IP20-rated protection against dust and solid particles, making it suitable for harsh industrial settings such as power plants, chemical facilities, and automotive production lines.
With 16 digital inputs, 16 digital outputs, and 8 analog inputs, the ABB R1.CAIR provides comprehensive I/O capabilities for managing sensor data, actuator commands, and process parameters. Its compact form factor (150 mm × 100 mm × 50 mm) and DIN rail mounting design simplify installation in space-constrained control panels, while advanced control algorithms like PID and cascade control optimize system performance. By facilitating efficient communication between PLCs, DCS systems, and field devices, the ABB R1.CAIR enhances operational efficiency and reduces downtime.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | ABB R1.CAIR |
| Manufacturer | ABB |
| Product Type | Industrial Communication Interface Module |
| Input Voltage Range | 24–240 V AC |
| Output Voltage | 24 V DC |
| Communication Protocols | Modbus, PROFINET, EtherNet/IP |
| I/O Channels | 16 DI, 16 DO, 8 AI, 4 AO |
| Operating Temperature | -20°C to +60°C |
| Storage Temperature | -40°C to +85°C |
| Dimensions | 150 mm × 100 mm × 50 mm |
| Weight | 1.5 kg |
| Environmental Rating | IP20 |
| Certifications | CE, UL 61010 |
Key Features and Advantages
Multi-Protocol Connectivity: The ABB R1.CAIR supports a wide range of industrial communication protocols, eliminating the need for multiple gateways and streamlining system integration. Its compatibility with Modbus and PROFINET ensures seamless interoperability with ABB’s AC 800M controllers and third-party devices.
Rugged Industrial Design: Built to withstand extreme conditions, the module features an IP20-rated enclosure and a wide operating temperature range, ensuring reliable performance in high-vibration or temperature-sensitive environments. Its robust construction reduces maintenance costs and extends lifecycle.
Flexible I/O Configuration: With 16 digital inputs/outputs and 8 analog channels, the ABB R1.CAIR accommodates diverse automation requirements, from simple machine control to complex process monitoring. The configurable I/O points allow users to adapt the module to specific applications without hardware modifications.
Advanced Control Capabilities: Equipped with PID and cascade control algorithms, the module delivers precise regulation of process variables, enhancing system stability and efficiency. Its real-time data processing capabilities enable quick response to changing conditions, critical for industries like oil refining and water treatment.
Easy Integration: The module’s compact size and DIN rail mounting simplify installation, while ABB’s Automation Builder software enables intuitive configuration of communication parameters and function keys. Firmware updates via USB ensure compatibility with evolving industry standards.
Application Areas
Power Generation: The ABB R1.CAIR monitors generator status, grid synchronization, and environmental compliance in power plants. Its real-time data visualization aids in maintaining grid stability during load fluctuations, while multi-protocol support ensures integration with legacy control systems.
Process Industries: In chemical and petrochemical plants, the module manages distributed I/O for temperature, pressure, and flow control. Its robust design ensures reliable operation in corrosive or high-temperature environments, minimizing downtime and improving safety.
Manufacturing Automation: Deployed in automotive and food processing lines, the ABB R1.CAIR coordinates robotic arms, conveyor systems, and quality inspection stations. Its flexible I/O configuration and rapid data processing optimize production speed and reduce waste.
Water and Wastewater Treatment: The module controls pump stations, filtration systems, and chemical dosing processes, ensuring regulatory compliance and efficient resource management. Remote diagnostics via Ethernet enable proactive maintenance and reduce operational costs.
Related Products
| Model | Relationship/Use Case |
|---|---|
| ABB CI854AK01 | PROFINET communication module for advanced network integration with ABB’s AC 800M system. |
| ABB PM803F | High-performance controller module compatible with ABB R1.CAIR for complex automation tasks. |
| ABB DSQC 377A | Robot-to-PC interface module for integrating ABB robots with PLCs in manufacturing lines. |
| ABB TB521 | Terminal block for securing communication interfaces, enhancing system reliability. |
| ABB EN401 | Ethernet interface module for extending network connectivity in distributed control systems. |
Installation and Maintenance
Installation Preparation:
Ensure the control panel meets IP20 environmental requirements and has sufficient space for the ABB R1.CAIR’s dimensions (150 mm × 100 mm × 50 mm). Use shielded twisted-pair cables for RS-485/Ethernet connections to minimize interference. Configure network settings via ABB’s Automation Builder software, assigning static IP addresses for critical applications.
Ensure the control panel meets IP20 environmental requirements and has sufficient space for the ABB R1.CAIR’s dimensions (150 mm × 100 mm × 50 mm). Use shielded twisted-pair cables for RS-485/Ethernet connections to minimize interference. Configure network settings via ABB’s Automation Builder software, assigning static IP addresses for critical applications.
Maintenance Recommendations:
Regularly inspect cable connections and clean the module with a non-abrasive cloth to prevent dust accumulation. Update firmware quarterly to access new features and security patches. Monitor LED indicators for power, network activity, and error status to identify issues promptly. ABB’s Global Service Network provides 24/7 technical support and rapid spare parts delivery.
Regularly inspect cable connections and clean the module with a non-abrasive cloth to prevent dust accumulation. Update firmware quarterly to access new features and security patches. Monitor LED indicators for power, network activity, and error status to identify issues promptly. ABB’s Global Service Network provides 24/7 technical support and rapid spare parts delivery.
Product Assurance
ABB guarantees the ABB R1.CAIR with a 1-year standard warranty, covering defects in materials and workmanship. Customers benefit from ABB’s Extended Warranty Service (EWT), which extends coverage to 3 years for high-reliability applications, reducing lifecycle costs. The module is stocked in Xiamen, China, with a 3-day delivery time after payment, ensuring quick availability for urgent projects. ABB’s technical support team offers comprehensive guidance for configuration, troubleshooting, and system integration, ensuring seamless deployment across industries.
HS:8443919090
Contact info
- WhatsApp: +86 18030182217
- Email: sandydcsplc@gmail.com
- Phone: +86 18030182217
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