Description
Product Overview
The ABB PPD517A3011 3BHE041576R3011 is a high-performance excitation control unit engineered for mission-critical power generation systems within ABB’s advanced PPD (Power Distribution) series. Designed to deliver precise regulation of generator excitation current, this module ensures stable voltage output and reactive power control in industrial power plants, renewable energy installations, and marine applications. The ABB PPD517A3011 3BHE041576R3011 integrates real-time fault diagnostics and Modbus Plus communication, making it ideal for distributed control systems (DCS) and generator protection networks where reliability and accuracy are non-negotiable. Its modular design and rugged construction enable deployment in harsh environments, from offshore oil platforms to high-vibration industrial plants.
Technical Specifications
Parameter Name | Parameter Value |
---|---|
Product Model | ABB PPD517A3011 3BHE041576R3011 |
Manufacturer | ABB |
Product Type | Excitation Control Unit (PPD Series) |
Input Voltage | 24 V DC (18–32 V DC wide-range input) |
Output Current | 30 A (continuous), 45 A (peak for 10 seconds) |
Communication Protocol | Modbus Plus, RS485 (Modbus RTU) |
Control Accuracy | ±0.5% voltage regulation |
Fault Detection | Overcurrent, overvoltage, undervoltage, thermal overload |
Operating Temperature | -25°C to +65°C (standard), -40°C to +85°C with derating |
Vibration Resistance | 5–500 Hz, 5 g (IEC 60068-2-6) |
Protection Class | IP20 (conformal coating standard for harsh environments) |
Dimensions | 150 mm × 200 mm × 180 mm |
Weight | 3.05 kg |
Redundancy Support | Dual hot standby configuration (automatic failover ≤10 ms) |
Certifications | CE, UL 60950-1, cUL, ATEX Zone 2 |
Key Features and Advantages
Precise Excitation Control
The ABB PPD517A3011 3BHE041576R3011 employs advanced control algorithms to maintain ±0.5% voltage regulation, ensuring stable power output for generators across varying loads. Its real-time adjustment of excitation current enables seamless response to grid fluctuations, critical for maintaining grid stability in renewable energy farms and industrial power systems.
Robust Fault Management
Integrated fault detection mechanisms monitor input/output parameters, triggering immediate protective actions (e.g., circuit isolation) in case of overloads or short circuits. This proactive system reduces downtime by up to 40% compared to legacy solutions, while Modbus Plus connectivity allows remote diagnostics and firmware updates.
High-Reliability Redundancy
With dual hot standby configuration and failover times ≤10 ms, the PPD517A3011 eliminates single points of failure in mission-critical applications. This is particularly vital in offshore platforms or 24/7 power plants, where uninterrupted operation is essential to avoid costly production losses.
Harsh Environment Resilience
Rated for -25°C to +65°C operation and 5 g vibration resistance, the module thrives in extreme conditions. Standard conformal coating protects against dust, moisture, and chemical exposure, making it suitable for oil rigs, mining sites, and other corrosive environments.
Application Areas
Power Generation
Deployed in thermal, hydroelectric, and solar power plants to regulate generator excitation, ensuring stable voltage output and grid synchronization. The ABB PPD517A3011 3BHE041576R3011 supports both synchronous and asynchronous generators, making it versatile for diverse power generation setups.
Marine and Offshore
Used in offshore drilling platforms and marine vessels to manage power distribution and maintain stable excitation for onboard generators. Its ATEX certification allows deployment in explosive atmospheres, while redundancy features ensure continuous operation in remote locations.
Industrial Automation
Integrated into manufacturing plants for motor control centers (MCCs) and variable speed drives (VSDs), providing precise excitation control for large industrial motors. The module’s compact design and high efficiency reduce energy consumption and cooling requirements in control panels.
Renewable Energy
Orchestrates excitation control in wind turbines and solar inverters, optimizing power output under varying environmental conditions. Its wide temperature range and reliability make it ideal for remote installations in extreme climates.
Related Products
Model | Relationship/Use Case |
---|---|
PPD113B03-26-100110 | Lower-current variant (26 A output) for mid-sized excitation systems. |
PPD114B04-40-111000 | Higher-current variant (40 A output) for large industrial generators. |
PPS240-24E1 | 240 W power supply module, compatible as a primary source for PPD517 redundancy. |
PM867AK01-eA | Redundant CPU module for ABB AC800M systems, often paired for full high-availability setups. |
TB950-eA | Redundancy terminator module, enhances failover speed and reliability in PPD517 configurations. |
Installation and Maintenance
Installation Preparation:
Mount the ABB PPD517A3011 3BHE041576R3011 on a DIN rail using quick-release clips, ensuring 75 mm spacing for heat dissipation. Connect dual power inputs with 4 mm² shielded cables and terminate the Modbus Plus network with 120 Ω resistors. Use ABB’s Power Manager software to configure fault thresholds and redundancy parameters.
Mount the ABB PPD517A3011 3BHE041576R3011 on a DIN rail using quick-release clips, ensuring 75 mm spacing for heat dissipation. Connect dual power inputs with 4 mm² shielded cables and terminate the Modbus Plus network with 120 Ω resistors. Use ABB’s Power Manager software to configure fault thresholds and redundancy parameters.
Maintenance Recommendations:
Conduct quarterly visual inspections for dust accumulation or loose connections, particularly in high-vibration environments. Use ABB’s Power Manager to monitor real-time health metrics, including input voltage stability and output current trends. Hot-swappable modules allow component replacement without system shutdown; in harsh environments, inspect conformal coating annually and reapply as needed.
Conduct quarterly visual inspections for dust accumulation or loose connections, particularly in high-vibration environments. Use ABB’s Power Manager to monitor real-time health metrics, including input voltage stability and output current trends. Hot-swappable modules allow component replacement without system shutdown; in harsh environments, inspect conformal coating annually and reapply as needed.
Product Assurance
ABB provides a 1-year warranty for the PPD517A3011 3BHE041576R3011, covering all manufacturing defects and material failures. Customers benefit from ABB’s Global Service Network, offering 24/7 technical support, same-day spare parts dispatch for critical failures, and annual system health audits. The module undergoes rigorous testing for thermal cycling, vibration resistance, and electromagnetic compatibility to ensure compliance with international industrial standards.
HS:7326909000
Contact info
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- Email: sandydcsplc@gmail.com
- Phone: +86 18030182217
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