Description
Product Overview
The ABB PPD113B03-26-100100 3BHE023584R2625 is a high-reliability power distribution module designed for mission-critical industrial automation systems within ABB’s PPD (Power Distribution) series. Engineered to deliver stable 24 V DC power with advanced dual-input redundancy, this module ensures uninterrupted operation in demanding environments. The ABB PPD113B03-26-100100 3BHE023584R2625 integrates hot standby redundancy with real-time fault diagnostics, making it ideal for distributed control systems (DCS), robotic networks, and heavy manufacturing where power reliability is non-negotiable. Its rugged design and extended environmental tolerance enable deployment in harsh settings, from offshore oil platforms to high-vibration industrial plants.
Technical Specifications
Parameter Name | Parameter Value |
---|---|
Product Model | ABB PPD113B03-26-100100 3BHE023584R2625 |
Manufacturer | ABB |
Product Type | Power Distribution Module (PPD Series) |
Input Voltage | 24 V DC (18–32 V DC wide-range input) |
Output Voltage | 24 V DC (regulated, ±0.5% tolerance) |
Output Current | 26 A (continuous), 35 A (peak for 15 seconds) |
Redundancy Support | Dual-input hot standby redundancy (automatic failover ≤5 ms) |
Power Efficiency | 96% typical at full load |
Operating Temperature | -30°C to +70°C (standard), -40°C to +85°C with derating |
Safety Certification | CE, UL 60950-1, cUL, ATEX Zone 2, IEC 61558-2-16, SIL2 (IEC 61508) |
Vibration Resistance | 5–500 Hz, 5 g (IEC 60068-2-6) |
Protection Class | IP20 (conformal coating standard for harsh environments) |
Dimensions | 110 mm × 180 mm × 130 mm |
Weight | 1.4 kg |
Monitoring Interfaces | 2 × RS485 (Modbus RTU), 1 × Ethernet (Modbus TCP), LED status indicators |
Key Features and Advantages
Ultra-Fast Redundancy Management
The ABB PPD113B03-26-100100 3BHE023584R2625 features dual independent power inputs with hot standby redundancy, enabling failover times as low as 5 ms. This eliminates single points of failure in critical systems, such as emergency shutdown (ESD) networks or 24/7 production lines, where even momentary power interruptions risk operational downtime or safety incidents.
High-Efficiency Power Regulation
With 96% power efficiency at full load, the module sets new standards for energy savings, reducing heat generation and cooling requirements in control panels. The precision-regulated 24 V DC output ensures stable power for sensitive industrial electronics, even during severe input voltage fluctuations (±20%), maintaining equipment performance and longevity.
Intelligent Diagnostic Capabilities
Integrated real-time diagnostics monitor input voltage, output current, and internal temperature, triggering alarms via RS485/Ethernet or LED indicators for faults like overloads, short circuits, or input failures. This proactive monitoring system reduces unplanned downtime by up to 50% by enabling predictive maintenance and early fault detection.
Extreme Environment Ruggedness
Rated for -30°C to +70°C operation and 5 g vibration resistance, the PPD113B03-26-100100 thrives in the harshest industrial environments. Standard conformal coating protects against dust, moisture, and chemical exposure, making it suitable for offshore platforms, mining sites, and automotive manufacturing plants with high-corrosion conditions.
Application Areas
Offshore Oil & Gas
Deployed in offshore drilling platforms and subsea installations, the ABB PPD113B03-26-100100 3BHE023584R2625 ensures reliable power for wellhead control systems, pipeline monitoring, and emergency shutdown networks. Its ATEX certification and redundant design make it ideal for explosive atmospheres and remote locations where maintenance is challenging.
Heavy Industrial Automation
Used in automotive and aerospace manufacturing to power robotic arms, PLCs, and quality control systems, this module supports high-volume production lines with 24/7 reliability. The 26 A output capacity efficiently powers large I/O networks, while redundancy features maintain ISO compliance in precision manufacturing.
Renewable Energy Infrastructure
Manages power distribution in solar farms, wind turbines, and microgrid systems, ensuring stable operation of control electronics in extreme climates. The module’s wide temperature range and high efficiency make it suitable for remote renewable energy sites with limited maintenance access.
Transportation & Smart Grid
Orchestrates power for metro signaling systems, high-speed rail control networks, and smart city infrastructure. Its compact design and ruggedness suit both indoor control rooms and outdoor installations, ensuring reliable operation in harsh weather conditions.
Related Products
Model | Relationship/Use Case |
---|---|
PPD113-B03-23-111615 | Lower-current variant (23 A output) for mid-sized automation systems. |
PPD114B04-40-111000 | Higher-current variant (40 A output) for large industrial power networks. |
PPS240-24E1 | 240 W primary power supply module, compatible with PPD113 for redundancy setups. |
PM867AK01-eA | Redundant CPU module for ABB AC800M systems, often paired with PPD113 for full high-availability solutions. |
TB950-eA | Redundancy terminator module, enhances failover reliability and speed in PPD113 configurations. |
Installation and Maintenance
Installation Preparation
Mount the ABB PPD113B03-26-100100 3BHE023584R2625 on a DIN rail using quick-release clips, allowing 75 mm spacing for optimal heat dissipation in high-current applications. Connect dual power inputs with 4 mm² shielded cables, and terminate the RS485/Ethernet network with 120 Ω resistors. Use ABB’s Power Manager software to configure fault thresholds and redundancy parameters via Modbus protocols.
Maintenance Recommendations
Conduct bi-monthly visual inspections for dust accumulation or loose connections, particularly in high-vibration environments. Use ABB’s Power Manager to monitor real-time health metrics, including input voltage stability, output current trends, and internal temperature. Hot-swappable power modules allow component replacement without system shutdown; in harsh environments, inspect conformal coating annually and reapply to maintain protection against corrosion.
Product Assurance
ABB provides a 3-year warranty for the PPD113B03-26-100100 3BHE023584R2625, covering all manufacturing defects and material failures. Customers benefit from ABB’s Global Critical Support Network, offering 24/7 technical assistance, same-day spare parts dispatch for critical failures, and annual system health audits. The module undergoes rigorous testing for thermal cycling, vibration resistance, and electromagnetic compatibility to ensure compliance with the highest industrial and safety standards, delivering unparalleled reliability in mission-critical applications.
HS:7326909000
Contact info
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- Email: sandydcsplc@gmail.com
- Phone: +86 18030182217
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