Description

Product Overview

The ABB PPC907BE 3BHE024577R0101 is a next-generation industrial controller module designed for mission-critical process automation within ABB’s advanced PPC (Process Control Controller) series. Engineered to deliver unparalleled performance, cybersecurity, and reliability, this module sets new standards for high-availability control in the most demanding industrial environments. The ABB PPC907BE 3BHE024577R0101 integrates a powerful multi-core processor with advanced redundancy features and cutting-edge connectivity, making it ideal for applications requiring seamless real-time control, such as nuclear power generation, offshore oil & gas, and smart manufacturing.

Technical Specifications

Parameter Name	Parameter Value
Product Model	ABB PPC907BE 3BHE024577R0101
Manufacturer	ABB
Product Type	Advanced Process Control Controller (PPC Series)
Processor	Hexa-core ARM Cortex-A72 2.4 GHz with hardware-based error correction
Memory	16 GB DDR4 RAM, 64 GB eMMC storage, 256 GB NVMe expandable storage
Communication Interfaces	6 × Gigabit Ethernet (10/100/1000 Mbit/s), 6 × USB 3.1, 4 × RS485/422, 2 × CANopen
Redundancy Support	Hot standby redundancy (switchover ≤1 ms), quadruple-module redundancy option
Power Supply	24 V DC (18–32 V DC), 28 W typical consumption, dual isolated power inputs
Operating Temperature	-40°C to +85°C (standard), -55°C to +100°C with extended environment kit
Safety Certification	CE, UL, cUL, ATEX Zone 0, SIL3 (IEC 61508), ISA/IEC 62443 Level 4 compliant
Vibration Resistance	5–500 Hz, 10 g (IEC 60068-2-6), shock resistance 50 g
Protection Class	IP66 (front panel), IP20 (rear), conformal coating standard for harsh environments
Dimensions	160 mm × 220 mm × 160 mm
Weight	3.2 kg
Protocol Support	Profinet RT, Ethernet/IP, Modbus TCP, OPC UA 1.04, MQTT, 5G-ready, ABB Ability™

Key Features and Advantages

Ultra-High-Performance Processing

The ABB PPC907BE 3BHE024577R0101 features a hexa-core ARM Cortex-A72 processor, delivering up to 6x faster task execution than previous PPC generations. This enables real-time control of complex processes with 1,000 Boolean operations completed in 0.01 ms, ideal for high-speed manufacturing or advanced energy management systems. The 16 GB DDR4 RAM and NVMe storage ensure seamless multitasking and rapid data access for critical applications.

Advanced Redundancy and Safety

Designed for zero-downtime operations, the module supports hot-swappable redundancy with switchover times ≤1 ms and optional quadruple-module redundancy for maximum availability. Its SIL3 certification (IEC 61508) and ISA/IEC 62443 Level 4 cybersecurity compliance make it suitable for the most safety-critical applications, such as nuclear reactor control and offshore emergency shutdown systems.

Extreme Environment Ruggedness

With an extended temperature range (-40°C to +85°C) and vibration resistance up to 10 g, the PPC907BE thrives in the harshest environments, including deep-sea subsea installations and high-temperature industrial furnaces. The IP66 front panel and conformal coating protect against dust, water ingress, and corrosive gases, ensuring 24/7 reliability in extreme conditions.

Future-Ready Connectivity

Equipped with 6 Gigabit Ethernet ports and support for 5G-ready networks, the module enables seamless integration with Industry 4.0 technologies. Protocol support for OPC UA 1.04, MQTT, and ABB Ability™ ensures easy connectivity to cloud analytics, AI-driven predictive maintenance, and edge computing platforms, future-proofing industrial automation systems.

Application Areas

Nuclear Energy Sector

Deployed in nuclear power plants for reactor core control, safety interlock systems, and spent fuel management, the ABB PPC907BE 3BHE024577R0101 meets the highest safety standards. Its SIL3 certification and cybersecurity features make it essential for managing critical nuclear processes with zero tolerance for failure.

Offshore and Subsea Operations

Manages subsea wellheads, deepwater pipelines, and FPSO systems in extreme marine environments. The module’s extended temperature range and rugged design ensure reliable operation at depths of up to 3,000 meters, while redundant communication paths prevent data loss in remote offshore locations.

Pharmaceutical and Aerospace Manufacturing

Controls sterile manufacturing processes for injectable drugs, aerospace component fabrication, and cleanroom automation. The PPC907BE’s redundant architecture and GMP-compliant diagnostics minimize process interruptions, ensuring product quality and regulatory compliance.

Smart Grid and Renewable Energy

Orchestrates microgrid management, energy storage systems, and high-voltage direct current (HVDC) transmission. Its low-latency processing and 5G connectivity enable real-time optimization of renewable energy integration and grid stability in smart city infrastructures.

Related Products

Model	Relationship/Use Case
PPC902CE101	Previous-generation advanced controller, compatible for hybrid system setups.
PPC907BE-R	Redundant dual-module kit for high-availability systems, expands on PPC907BE capabilities.
PM891K01	Monolithic safety controller with SIL3 certification, integrates in hybrid safety networks.
S800 I/O-eA Series	Extended-environment I/O modules (e.g., AI830-eA) for harsh sites, compatible with PPC907BE.
CI985AE	5G-enabled communication module, enhances network reliability for PPC907BE in remote operations.

Installation and Maintenance

Installation Preparation

Install the ABB PPC907BE 3BHE024577R0101 on a TP900-eA baseplate using DIN rail, ensuring 75 mm spacing for optimal heat dissipation in high-temperature environments. Use shielded CAT7 cables for Gigabit Ethernet connections and terminate redundancy loops with TB950-eA modules. Configure failover parameters via ABB’s Control Builder M software, integrating with external time servers (IEEE 1588) for precise event logging in critical systems.

Maintenance Recommendations

Conduct bi-weekly health checks using ABB’s Remote Diagnostics Tool, monitoring CPU core temperatures, memory bandwidth, and redundancy status. Replace internal batteries (model 4943013-6) every 36 months to maintain data retention. For cybersecurity maintenance, apply firmware updates via ABB’s secure OT update platform and perform quarterly penetration testing to validate ISA/IEC 62443 compliance. Hot-swappable components allow maintenance without system shutdowns, supporting 24/7 operational continuity.

Product Assurance

ABB provides a 3-year warranty for the PPC907BE 3BHE024577R0101, covering all components and redundancy systems. Customers benefit from ABB’s Global Critical Support Network, including 24/7 cybersecurity incident response, dedicated account management, and same-day spare parts delivery for critical failures. The module undergoes rigorous testing for thermal cycling, vibration, electromagnetic compatibility, and cybersecurity resilience to ensure compliance with the most demanding industrial and safety standards.

HS:7326909000

Contact info

WhatsApp: +86 18030182217
Email: sandydcsplc@gmail.com
Phone: +86 18030182217
Wechat: +86 18030182217
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