Description

Product Overview

The ABB PPC380AE01 is a high-performance industrial controller module designed for advanced process automation within ABB’s PPC (Process Control Controller) series. Engineered to deliver robust real-time control and seamless integration with ABB’s AC 800M and 800xA systems, this module is ideal for mission-critical applications in harsh industrial environments. The ABB PPC380AE01 combines a powerful dual-core processor with expanded communication capabilities, enabling efficient management of complex control algorithms and large-scale I/O networks. Its rugged design and extended environmental tolerance make it suitable for sectors requiring high reliability, such as power generation, oil & gas, and manufacturing.

Technical Specifications

Parameter Name	Parameter Value
Product Model	ABB PPC380AE01
Manufacturer	ABB
Product Type	Industrial Controller Module (PPC Series)
Processor	Dual-core ARM Cortex-A9 1.2 GHz with error detection circuitry
Memory	2 GB DDR3 RAM, 8 GB eMMC storage
Communication Interfaces	2 × Gigabit Ethernet (10/100/1000 Mbit/s), 3 × USB 2.0, 2 × RS485/422
Redundancy Support	Hot standby redundancy (switchover ≤5 ms), dual power inputs
Power Supply	24 V DC (18–32 V DC), 15 W typical consumption
Operating Temperature	-20°C to +60°C (standard), -40°C to +70°C with extended environment kit
Safety Certification	CE, UL, cUL, ATEX Zone 2 (hazardous areas)
Vibration Resistance	5–500 Hz, 2 g (IEC 60068-2-6)
Protection Class	IP20 (conformal coating optional for moisture resistance)
Dimensions	119 mm × 186 mm × 135 mm
Weight	1.5 kg
Protocol Support	Profinet RT, Ethernet/IP, Modbus TCP, OPC UA, ABB Ability™ integration

Key Features and Advantages

High-Performance Processing

The ABB PPC380AE01 features a dual-core ARM Cortex-A9 processor, delivering up to 2x faster task execution than previous PPC models. This enables real-time control of complex processes, such as batch manufacturing or energy management systems, with 1,000 Boolean operations completed in 0.05 ms.

Enhanced Redundancy and Reliability

Designed for high-availability systems, the module supports hot-swappable redundancy, ensuring zero downtime during controller switchovers. Dual power inputs and built-in diagnostic tools (e.g., watchdog timers, voltage monitoring) minimize unplanned outages in 24/7 operations.

Rugged Environmental Adaptability

With an extended temperature range (-20°C to +60°C) and vibration resistance up to 2 g, the PPC380AE01 thrives in harsh environments like offshore platforms or mining sites. Optional conformal coating protects against dust, moisture, and chemical exposure.

Scalable Connectivity

Equipped with Gigabit Ethernet and multi-protocol support, the module integrates seamlessly with ABB’s S800 I/O modules and third-party systems via OPC UA. This flexibility allows phased system expansions and compatibility with Industry 4.0 initiatives.

Application Areas

Power Generation

Used in thermal and renewable energy plants for turbine control, grid integration, and energy storage management. The ABB PPC380AE01 ensures precise synchronization and real-time data logging for smart grid applications.

Oil & Gas

Manages upstream wellhead automation, downstream refining processes, and pipeline monitoring. Its ATEX certification allows deployment in explosive atmospheres, while redundant communication ensures uninterrupted operation in remote locations.

Manufacturing

Optimizes production lines in automotive, pharmaceutical, and food & beverage sectors. The module’s high-speed processing supports robotics, quality control systems, and predictive maintenance via ABB Ability™ digital solutions.

Water/Wastewater

Controls pump stations, filtration systems, and chemical dosing in municipal and industrial water treatment plants. Its compact design and wide temperature range suit both indoor and outdoor installations.

Related Products

Model	Relationship/Use Case
PPC322AEV01	Lower-performance variant for small-scale applications, backward-compatible.
PPC380AE02	Redundant controller kit with dual modules for high-availability systems.
PM867AK01-eA	High-performance AC800M CPU module, compatible with PPC380AE01 in hybrid setups.
S800 I/O-eA Series	Extended-environment I/O modules (e.g., AI830-eA) for harsh industrial sites.
CI867-eA	Profinet communication module to enhance network connectivity for PPC380AE01.

Installation and Maintenance

Installation Preparation

Ensure the installation site meets the ABB PPC380AE01’s environmental requirements (temperature, vibration). Mount on a TP830 baseplate using DIN rail, maintaining proper grounding to minimize EMI. For redundant configurations, connect TB852-eA terminators and configure dual Ethernet links via ABB’s Control Builder software.

Maintenance Recommendations

Conduct quarterly visual inspections for dust accumulation or physical damage, especially in outdoor setups. Replace internal batteries (model 4943013-6) every 12 months to maintain data retention. Use ABB’s Remote Diagnostics Tool to monitor CPU health, memory usage, and redundancy status, scheduling firmware updates as needed.

Product Assurance

ABB provides a 1-year warranty for the PPC380AE01, covering defects in materials and workmanship. Customers benefit from ABB’s global service network, offering 24/7 technical support, on-site maintenance, and spare parts availability. All modules undergo rigorous testing for environmental stress (thermal cycling, humidity, vibration) to ensure compliance with industrial standards.

HS:7326909000

Contact info

WhatsApp: +86 18030182217
Email: sandydcsplc@gmail.com
Phone: +86 18030182217
Wechat: +86 18030182217
Website: www.xiongbaparts.com