ABB PPC322AEV01 HIEE300697R1 Industrial Controller Module(XIONGBA)

Brand Model: ABB PPC322AEV01 HIEE300697R1
Product Name: Industrial Controller Module
Warranty: 1 year
Size: 410 mm × 286 mm × 61 mm
Weight: 3.85 kg
Origin: Sweden
Inventory: In stock
Delivery Time: 3 days after payment

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Description

Product Overview

The ABB PPC322AEV01 HIEE300697R1 is a high-performance industrial controller module engineered for mission-critical automation in distributed control systems (DCS) and process automation environments. As a core component of ABB’s PPC (Process Control Controller) series, this module integrates seamlessly with ABB’s AC 800M and Symphony Plus platforms, delivering robust real-time control, data acquisition, and communication capabilities. Designed to withstand harsh industrial conditions, the ABB PPC322AEV01 HIEE300697R1 combines advanced processing power with flexible connectivity, making it ideal for applications requiring precise control and reliability. Its modular architecture supports scalable configurations, while compatibility with ABB’s 800xA system enables seamless integration into comprehensive automation ecosystems.

Technical Specifications

Parameter Name Parameter Value
Product Model ABB PPC322AEV01 HIEE300697R1
Manufacturer ABB
Product Type Industrial Controller Module (Process Control Controller Series)
Processor ARM9 1 GHz embedded processor (based on ABB PPC series architecture)
Memory 1 GB DDR3 RAM (for runtime operations)
Storage 2 GB SSD (1.5 GB available for applications) + microSD card slot
Communication Interfaces 2 × 10/100 Ethernet (RJ45), 2 × USB 2.0, 1 × RS232, 1 × RS422/485
Power Supply 24 V DC (18–32 V DC wide-range input, 31.2 W typical consumption)
Operating Temperature -10°C to +60°C (standard), -20°C to +70°C storage temperature
Safety Certification CE, UL (UL 61010-2-201), CSA, IP65 front panel protection
Vibration Resistance 1 g (IEC 60068-2-6)
Dimensions 410 mm × 286 mm × 61 mm (front panel), mounting depth 53 mm
Weight 3.85 kg
Protocol Support Modbus RTU, Profibus DP, Ethernet/IP, OPC UA, ABB Symphony Plus integration

Key Features and Advantages

High-Performance Processing

The ABB PPC322AEV01 HIEE300697R1 features an ARM9 1 GHz processor optimized for real-time control tasks, enabling seamless execution of complex algorithms and multitasking. Its 1 GB DDR3 RAM ensures rapid data processing and minimal latency, critical for applications requiring precise timing in industrial automation.

Rugged Industrial Design

Built with a die-cast aluminum housing and IP65 front panel protection, the module withstands dust, water ingress, and high vibrations. Its extended operating temperature range (-10°C to +60°C) and conformal coating make it suitable for harsh environments, including outdoor or offshore installations.

Expanded Connectivity

Equipped with dual Ethernet ports, USB 2.0, and multiple serial interfaces, the PPC322AEV01 supports seamless integration with ABB’s AC 800M controllers and third-party PLCs. Protocol support for OPC UA enables secure data exchange with cloud-based systems, facilitating Industry 4.0 applications.

Scalable Configuration

Configurable via ABB’s Automation Builder software, the module supports up to 4,000 tags and 4,000 alarm items. Its modular design allows phased system expansions, ideal for large-scale automation in power generation, water treatment, and manufacturing sectors.

Application Areas

Power Generation

The ABB PPC322AEV01 HIEE300697R1 is used in thermal and renewable power plants for turbine control, boiler management, and energy distribution. It ensures real-time monitoring of critical parameters like temperature and pressure to optimize efficiency and reduce downtime.

Oil & Gas

Suitable for upstream/downstream processes, including wellhead automation, refinery operations, and pipeline monitoring. Its rugged design and hazardous environment certifications make it ideal for offshore and onshore applications.

Water/Wastewater

Manages pump stations, filtration systems, and chemical dosing in centralized treatment plants. The module’s scalability supports integration with distributed I/O networks for large-scale water management projects.

Manufacturing

Optimizes production lines, robotics, and quality control in discrete manufacturing. Its high-speed processing and multi-protocol support enable seamless integration with PLCs and SCADA systems.

Related Products

Model Relationship/Use Case
PPC320 Lower-cost variant with reduced memory, suitable for smaller-scale applications.
PPC324 Enhanced dual-core version with advanced cybersecurity for mission-critical systems.
AC 800M PM866 High-performance controller compatible with ABB’s 800xA system for advanced control.
Symphony Plus SDE Series Backward-compatible DCS controllers for legacy system modernization.
S800 I/O Modules Complementary I/O modules for analog/digital signal processing, expanding the PPC322AEV01’s capabilities.

Installation and Maintenance

Installation Preparation

Ensure the installation environment meets the ABB PPC322AEV01 HIEE300697R1’s specifications, including a 24 V DC power supply and proper grounding. Use ABB’s Automation Builder to verify system compatibility. Mount the module in a panel with a 394 mm × 270 mm cutout, ensuring adequate airflow for thermal management. Shielded cables are recommended for RS-422/USB connections to minimize EMI.

Maintenance Recommendations

Regularly inspect the module for physical damage and clean the front panel with a non-abrasive cloth. Monitor power supply voltage and temperature to prevent overheating. Use ABB’s Automation Builder for real-time diagnostics. Replace components with ABB-certified spares to maintain reliability; hot-swappable design allows maintenance without system shutdown.

Product Assurance

ABB provides a 1-year standard warranty for the PPC322AEV01 HIEE300697R1, covering manufacturing defects. Extended warranties (up to 3 years) are available for critical applications. ABB’s global service network offers 24/7 technical support, firmware updates, and spare parts availability. For modernization, migration to ABB’s SD Series or Symphony Plus SDE platforms is recommended to leverage cutting-edge features.

 

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