Description

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The ABB PP825A 3BSE042240R3 is a 5.7-inch industrial HMI panel designed for compact automation systems, serving as a cost-effective human-machine interface for monitoring and controlling industrial processes. It belongs to ABB’s Panel 800 Series and is optimized for applications requiring intuitive operation in harsh environments. Below is a detailed overview based on verified specifications and application insights:

Technical Specifications

Parameter Name	Parameter Value
Product Model	ABB PP825A 3BSE042240R3
Manufacturer	ABB
Product Type	Industrial HMI Panel (Panel 800 Series)
Display	5.7-inch CSTN LCD with 320 × 240 resolution (LED backlight, 50,000-hour lifespan)616
Touch Technology	Resistive touchscreen (finger/stylus input)
Processor	Embedded 32-bit RISC processor (specific model not disclosed by ABB)
Memory	64 MB DRAM (for runtime operations)
Communication Interfaces	1 × RS-422 serial port, 1 × USB 2.0 (for diagnostics/configurations)
Power Supply	24 V DC (19.2–30 V DC wide-range input, 5 W typical consumption)
Operating Temperature	-10°C to +60°C (standard), -20°C to +70°C storage temperature
Safety Certification	CE, UL, CSA (non-hazardous locations), IP66/IP65 front panel protection
Vibration Resistance	5–500 Hz, 0.2 g (IEC 60068-2-6)
Dimensions	202 mm × 152 mm × 6 mm (front panel), mounting depth 57 mm26
Weight	0.9 kg
Protocol Support	Modbus RTU, Profibus DP, ABB Symphony Plus integration

Key Features and Advantages

Compact Rugged Design:
The die-cast aluminum housing with IP66/IP65 front panel protection ensures durability in dusty, wet, or high-vibration environments. It supports extended temperature ranges (-10°C to +60°C) and conformal coating for moisture resistance26.
Intuitive User Interface:
The 5.7-inch CSTN display offers clear visibility in low-light conditions, while the resistive touchscreen enables precise control with gloves or stylus. The Panel Builder software provides a Windows-based environment for developing multi-language interfaces and customizing process visualizations114.
Flexible Connectivity:
Equipped with RS-422 and USB ports, the PP825A integrates seamlessly with ABB’s AC800M controllers and third-party PLCs. It supports Modbus RTU and Profibus DP for data exchange with field devices and SCADA systems213.
Scalable Configuration:
Configurable via ABB’s Panel Builder tool, the PP825A supports up to 1,000 tags and 150 alarm items, making it suitable for small to medium-sized automation systems. Its modular design allows phased expansions with additional I/O modules1314.
Cost-Effective Performance:
Priced at $695–$2,113 (China market), the PP825A offers a balance between functionality and affordability. It is ideal for applications where full-scale HMIs are unnecessary but reliable local control is required78.

Application Areas

Manufacturing:
Monitoring conveyor systems, packaging machines, and quality control stations in discrete manufacturing.
Energy Management:
Supervising solar inverters, small-scale wind turbines, and microgrid components.
Water/Wastewater:
Controlling pump stations, filtration units, and chemical dosing systems in decentralized treatment plants.
Transportation:
Managing traffic lights, tunnel ventilation, and access control in smart city infrastructure.

Installation and Compatibility

Mounting:
Panel-mount design with cutout dimensions of 182 mm × 142 mm. Supports DIN rail or wall mounting with optional brackets616.
Wiring:
Requires 24 V DC power and shielded cables for RS-422/USB connections. Redundant power inputs are available for critical applications6.
Software Integration:
Configured using Panel Builder (compatible with Windows 7/10), which includes pre-built templates for alarm management, trending, and user access control. Supports integration with ABB’s 800xA System via OPC UA1314.
Compatibility:
Works with ABB’s S800 I/O modules and third-party devices via protocol gateways. Hot-swappable components simplify maintenance without system downtime414.

Product Assurance

Warranty: 1–2 years (varies by supplier).
Support: ABB’s global service network provides 24/7 technical assistance, firmware updates, and spare parts availability717.
Delivery: Typically ships within 2–5 business days from stock (China suppliers), 5–10 days for U.S. distributors812.

Pricing and Availability

Unit Price: $695–$2,113 (China market), $999–$2,500 (U.S. market).
Redundant Kit: Includes dual panels and cables, priced at ~¥6,999.
Lead Time: 2–3 days for in-stock items; 4–6 weeks for custom configurations78.

Comparison with Related Models

Model	Key Difference
PP825	12-inch TFT display, higher resolution (800 × 600), Intel Celeron M processor
PP815A	4.3-inch display, lower cost, fewer protocol options
PP836A	10.4-inch display, multi-touch support, higher brightness for outdoor use

Product Documentation

User Manual: Covers installation, configuration, and troubleshooting (Document ID: 3BSE049346R301).
Datasheet: Technical specifications and environmental ratings.
Application Notes: Guides for integrating with 800xA and Symphony Plus systems614.

HS:7326909000

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