ABB PP825 3BSE042240R1 Industrial HMI Panel(XIONGBA)

ABB PP825 3BSE042240R1 Industrial HMI Panel(XIONGBA)

Brand Model: ABB PP825 3BSE042240R1
Product Name: Industrial HMI Panel
Origin: Sweden
Inventory: In stock 
Delivery Time: 3–7 days after payment

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Description

The ABB PP825 3BSE042240R1 is a 12-inch industrial touchscreen operator panel designed for human-machine interaction (HMI) in ABB’s AC800M distributed control system (DCS) and Panel 800 series. It serves as a critical interface for monitoring, controlling, and configuring industrial processes across sectors like power generation, chemical processing, and water treatment. Below is a detailed overview based on verified specifications and application insights:

Technical Specifications

Parameter Name Parameter Value
Product Model ABB PP825 3BSE042240R1
Manufacturer ABB
Product Type Industrial HMI Panel (Panel 800 Series)
Display 12-inch color TFT LCD with 800 × 600 resolution
Touch Technology Resistive touchscreen (supports finger/stylus input)
Processor Embedded Intel Celeron M (1.0 GHz)
Memory 256 MB DDR SDRAM
Communication Interfaces 2 × RJ45 Ethernet (10/100 Mbit/s), 1 × RS-232, 1 × USB 2.0
Power Supply 24 V DC (19.2–30 V DC wide-range input, 12 W typical consumption)
Operating Temperature 0°C to +55°C (standard), -20°C to +60°C with extended environment kit
Safety Certification CE, UL, CSA (non-hazardous locations), IP66/IP65 front panel protection
Vibration Resistance 5–500 Hz, 0.2 g (IEC 60068-2-6)
Dimensions 368 mm × 289 mm × 92 mm (14.5″ × 11.4″ × 3.6″)
Weight 6.3 kg
Protocol Support Modbus TCP, Profibus DP, Ethernet/IP, OPC UA, ABB’s Symphony Plus integration

Key Features and Advantages

  1. High-Resolution Touch Interface:
    The 12-inch TFT display with resistive touchscreen enables intuitive operation for process monitoring, alarm management, and recipe configuration. Its vector-based graphics support detailed process visualizations and real-time trend analysis .
  2. Rugged Industrial Design:
    Built with a die-cast aluminum housing and IP66/IP65 front panel protection, the PP825 withstands dust, water, and harsh environmental conditions. It supports extended temperature ranges (-20°C to +60°C) with optional kits 9.
  3. Flexible Connectivity:
    Dual Ethernet ports and RS-232/USB interfaces facilitate integration with ABB’s AC800M DCS, third-party PLCs, and SCADA systems. It supports Modbus TCP, Profibus DP, and OPC UA for seamless data exchange 920.
  4. Software Compatibility:
    Configured using ABB’s Panel Builder tool, which offers a Windows-based environment for developing HMI applications. It supports multi-language interfaces and integrates with 800xA System for unified plant-wide automation 1525.
  5. Redundancy and Reliability:
    Hot-swappable components and redundant power inputs ensure continuous operation. The panel includes self-diagnostic tools for proactive maintenance and fault detection 9.

Application Areas

  • Process Industries: Chemical, pharmaceutical, and food & beverage plants for batch control and quality monitoring.
  • Energy Management: Power generation (turbines, boilers) and renewable energy systems (solar/wind farms) 9.
  • Water/Wastewater Treatment: Monitoring pump stations, filtration systems, and chemical dosing processes.
  • Transportation Infrastructure: Metro systems, traffic control, and tunnel ventilation systems.

Installation and Maintenance

  • Mounting: Panel-mount design with cutout dimensions of 348 mm × 269 mm.
  • Wiring: Requires 24 V DC power and Ethernet/serial connections. Shielded cables are recommended for noise reduction 9.
  • Software Configuration: Use Panel Builder for HMI development, including alarm management, trending, and user access control.
  • Maintenance: Quarterly inspections for dust accumulation; replace internal batteries every 2–3 years. ABB’s Remote Diagnostics Tool enables proactive health monitoring 15.

Product Assurance

  • Warranty: 1–2 years (varies by supplier).
  • Support: ABB’s global service network provides 24/7 technical assistance, firmware updates, and spare parts availability 9.
  • Delivery: Typically ships within 3–7 business days from stock 12.

Pricing and Availability

  • Unit Price: $999–$2,500 (China market), depending on configuration and supplier 12.
  • Redundant Kit: Includes dual panels and cables, priced at ~¥6,999 5.
  • Lead Time: 2–3 days for in-stock items 17.

Comparison with Related Models

Model Key Difference
PP825A 5.7-inch touchscreen with 320 × 240 resolution (3BSE042240R3) .
PP877 10.4-inch display with higher brightness for outdoor applications.
PP882 High-performance panel with 15-inch display and multi-touch support.

Product Documentation

  • User Manual: Covers installation, configuration, and troubleshooting (Document ID: 3BSE049346R301).
  • Datasheet: Technical specifications and environmental ratings.
  • Application Notes: Guides for integrating with 800xA and Symphony Plus systems 5.

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