ABB PNI800 Plant Network Interface Module(XIONGBA)

ABB PNI800 Plant Network Interface Module(XIONGBA)

Brand Model: ABB PNI800
Product Name: Plant Network Interface Module
Origin: Sweden
Inventory: In stock 
Delivery Time: 3–7 days after payment

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Description

The ABB PNI800 is a Plant Network Interface Module designed to enable real-time communication between PC workstations and SD series controllers in industrial automation systems. It serves as a critical bridge for data exchange, configuration, and monitoring within ABB’s Symphony Plus and 800xA control environments. Below is a detailed overview based on verified specifications and application insights:

Technical Specifications

Parameter Name Parameter Value
Product Model ABB PNI800 (3BSE0xxxxxR1)
Manufacturer ABB
Product Type Plant Network Interface Module (Communication Gateway)
Processor MCF5475 @ 256 MHz (32-bit RISC with error detection)
Memory 64 MB DRAM, 4 MB flash for firmware storage
Communication Interfaces 2 x RJ45 Ethernet (10/100 Mbit/s), 1 x Mini USB (diagnostics port)
Redundancy Support IEC 62439 Parallel Redundancy Protocol (PRP) for network reliability
Power Supply 24 V DC (19.2–30 V DC wide-range input, 3.5 W typical consumption)
Operating Temperature 0°C to +55°C (standard), -20°C to +60°C with extended environment kit
Safety Certification CE, UL, CSA (non-hazardous locations), RoHS/REACH compliant
Vibration Resistance 5–500 Hz, 0.2 g (IEC 60068-2-6)
Protection Class IP20 (conformal coating available for moisture resistance)
Dimensions 170.18 mm × 73.66 mm × 243.84 mm (6.7″ × 2.9″ × 9.6″)
Weight 0.38 kg (0.84 lbs)
Protocol Support TCP/IP, Modbus TCP, UDP, Ethernet/IP, Profinet IO, Harmony API

Key Features and Advantages

  1. Real-Time Communication:
    Enables bi-directional data exchange between engineering workstations (e.g., S+ Engineering) and SD controllers, supporting up to 200 concurrent connections and 30,000 HMI tags 5. This ensures seamless integration with SCADA systems and third-party software.
  2. Redundant Architecture:
    Implements PRP redundancy to eliminate single points of failure, ensuring zero downtime in mission-critical applications like power distribution and process control 5. Dual Ethernet ports provide network resilience.
  3. Flexible Protocol Handling:
    Supports industrial protocols (Modbus TCP, Profinet) and ABB-specific interfaces (Harmony API), making it suitable for hybrid automation setups 7. Its web server functionality allows remote administration and diagnostics.
  4. Scalable Design:
    Compatible with ABB’s AC800M, 800xA, and Symphony Plus systems, the PNI800 supports phased expansions and integration with existing infrastructure 11. Hot-swappable capability simplifies maintenance without system shutdowns.
  5. Rugged Reliability:
    Withstands harsh industrial conditions (vibration up to 0.2 g, wide temperature range) and complies with CE/UL/CSA standards. Optional conformal coating protects against dust and moisture 5.

Application Areas

  • Industrial Automation:
    Manages manufacturing lines (robotics, packaging) by bridging PLCs and HMIs for real-time monitoring and control.
  • Energy Management:
    Integrates power generation systems (e.g., turbines, solar farms) with grid infrastructure, ensuring seamless data flow between SCADA and distributed controllers 22.
  • Water/Wastewater Treatment:
    Coordinates pump stations, filtration systems, and chemical dosing processes via remote I/O and SCADA integration 1.
  • Transportation Infrastructure:
    Controls metro systems, traffic lights, and tunnel ventilation by linking field devices to centralized control rooms.

Installation and Compatibility

  • Hardware Integration:
    Mounts on MB805 baseplates (DIN rail) and connects to SD controllers via PN800 Real-Time Control Network 5. Redundant configurations require TK850/TK851 cables for synchronization.
  • Software Configuration:
    Configured using ABB’s 800xA Control Builder or S+ Engineering tools. Supports virtualization via VPNI software for cloud-based monitoring 5.
  • Compatibility:
    Works with ABB’s S800 I/O modules and third-party devices via protocol gateways.

Product Assurance

  • Warranty: 1–2 years (varies by supplier).
  • Support: ABB’s global service network provides 24/7 technical assistance, including firmware updates and remote diagnostics 5.
  • Delivery: Typically ships within 3–7 business days from stock 1.

Pricing and Availability

  • Unit Price: $666–$2,000 (China market), depending on configuration and supplier 1325.
  • Redundant Kit (PNI800K01): Includes dual modules, cables, and terminators, priced at ~¥6,999 23.
  • Lead Time: 3–5 days for in-stock items 7.

Comparison with Related Models

Model Key Difference
PM866 CPU module for control logic execution (non-safety applications) 24.
PM865 SIL3-certified CPU for safety-critical systems (e.g., emergency shutdown) 24.
CI867-eA Profibus communication module for localized I/O integration.

Product Documentation

  • User Manual: Covers installation, configuration, and troubleshooting (Document ID: 3BSE056248).
  • Datasheet: Technical specifications and environmental ratings.
  • Application Notes: Guides for integrating with 800xA and Symphony Plus systems.

 

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