ABB PM865K01 3BSE031151R1 High-Integrity CPU Module(XIONGBA)

ABB PM865K01 3BSE031151R1 High-Integrity CPU Module(XIONGBA)

Brand Model: ABB PM865K01 3BSE031151R1
Product Name: AC800M High-Integrity CPU Module
Weight: 1.2 kg
Origin: Sweden
Inventory: Spot available
Delivery Time: 3–7 days after payment

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Description

The ABB PM865K01 3BSE031151R1 is a high-integrity CPU module designed for safety-critical industrial applications within ABB’s AC800M series. It combines advanced control capabilities with SIL3 certification (IEC 61508) and ATEX compliance (Zone 2), making it suitable for hazardous environments such as oil & gas, chemical plants, and power generation facilities. Built on the robust AC800M platform, this module supports hot-swappable redundancy, real-time control processing, and seamless integration with ABB’s 800xA system. Its dual-core MPC862P processor (48 MHz) and 16 MB RAM enable rapid execution of complex control algorithms, while enhanced diagnostics and redundant communication interfaces ensure continuous operation in harsh conditions.

Technical Specifications

Parameter Name Parameter Value
Product Model ABB PM865K01 3BSE031151R1
Manufacturer ABB
Product Type High-Integrity CPU Module (AC800M Series)
Processor MPC862P, 48 MHz (dual-core with error detection)
Memory 16 MB RAM (10.346 MB application space), 4 MB flash for firmware storage
Communication Interfaces 2 x RJ45 Ethernet (10/100 Mbit/s), 2 x RS-232C (COM3 with modem control)
Redundancy Support Hot standby redundancy (switchover ≤10 ms), dual power inputs
Power Supply 24 V DC (18–32 V DC wide-range input, 8 W typical consumption)
Operating Temperature +5°C to +55°C (standard), -20°C to +60°C with optional extended environment kit
Safety Certification SIL3 (IEC 61508), TÜV-certified for hazardous areas (ATEX Zone 2)
Vibration Resistance 5–500 Hz, 2 g (IEC 60068-2-6)
Protection Class IP20 (conformal coating available for moisture resistance)
Dimensions 119 mm × 186 mm × 135 mm (4.7″ × 7.3″ × 5.3″)
Weight 1.2 kg (2.65 lbs)
Protocol Support Modbus TCP, Profinet RT, Ethernet/IP, MMS, IAC, IEEE 1588 for time synchronization

Main Features and Advantages

  1. Safety-Critical Performance:
    The PM865K01 is certified for SIL3, ensuring compliance with the highest safety standards in hazardous environments. Its redundant architecture and advanced diagnostics (e.g., dual overvoltage protection, watchdog timers) minimize the risk of catastrophic failures, making it suitable for applications like emergency shutdown systems (ESD) and fire detection systems.
  2. High-Speed Communication:
    Equipped with dual Ethernet ports and support for protocols like Profinet RT and Modbus TCP, this module enables real-time data exchange with industrial networks and IoT platforms. The IEEE 1588 precision time protocol ensures accurate synchronization across distributed systems, critical for applications requiring tight timing coordination.
  3. Scalable and Flexible Design:
    Compatible with the full range of S800 I/O modules and ABB’s 800xA ecosystem, the PM865K01 supports seamless integration with third-party systems via OPC UA or Modbus TCP. Its modular architecture allows phased system expansions, reducing total cost of ownership.
  4. Rugged Reliability:
    With a wide operating temperature range (+5°C to +55°C) and vibration resistance up to 2 g, this module withstands harsh conditions in offshore platforms, mining operations, and outdoor installations. Optional conformal coating protects against dust and moisture, extending maintenance intervals.

Application Areas

  • Process Industries: Chemical plants, pharmaceutical facilities (sterilization systems, batch processes).
  • Oil & Gas: Offshore platforms, refineries (wellhead automation, pipeline monitoring).
  • Power Generation: Power plants, renewable energy systems (grid integration, turbine control).
  • Transportation and Infrastructure: Metro systems, water treatment plants (pump stations, wastewater treatment).

Related Products

  1. SM811K01: Safety module for SIL3 applications, working alongside PM865K01 to provide diversified redundancy.
  2. S800 I/O-eA Series: Extended-environment I/O modules (e.g., AI830-eA, DI830-eA) matched to PM865K01’s environmental specifications.
  3. PM867AK01-eA: High-performance redundant controller (SIL3) for failover pairs.
  4. CI867-eA: Profinet communication module (extended environment) for high-reliability networks.
  5. TP830-eA: Enhanced baseplate with improved heat dissipation.

Installation and Maintenance

  • Installation: Mount on a TP830 baseplate using DIN rail clips, ensuring secure grounding. For SIL3 applications, connect SM811 safety modules and configure redundant Ethernet links.
  • Maintenance: Quarterly inspections for dust accumulation; replace internal battery (model 4943013-6) annually. Use ABB’s Remote Diagnostics Tool for proactive monitoring.

Product Assurance

  • Warranty: 1 year (defects in materials/workmanship).
  • Support: ABB’s global service network offers 24/7 technical support for safety-critical deployments.
  • Delivery: Spot inventory available; typically ships within 3–7 business days.

 

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