+86 18030182217
+86 18030182217
sandydcsplc@gmail.com
Description
Product Overview
The ABB PM865 3BSE030193R1 is a high-integrity CPU module within ABB’s AC800M series of programmable automation controllers (PACs), specifically engineered for safety-critical industrial applications. As a SIL3-certified controller, it combines advanced control capabilities with rigorous safety standards, making it ideal for processes where reliability and fail-safe operation are non-negotiable. Built on the robust AC800M platform, the ABB PM865 3BSE030193R1 supports hot-swappable redundancy, real-time control processing, and seamless integration with ABB’s 800xA system. Its dual-core MPC862P processor and 16 MB RAM enable rapid execution of complex control algorithms, while enhanced diagnostics and redundant communication interfaces ensure continuous operation even in harsh industrial environments.
This module is designed for high-integrity systems (HIS), supporting S800 I/O High Integrity modules and SM810/SM811 safety modules to achieve SIL3 compliance. With dual Ethernet ports (10/100 Mbit/s) and RS-232C interfaces, it facilitates high-speed data exchange with industrial networks and third-party devices. The ABB PM865 3BSE030193R1 is widely used in oil & gas, chemical, and pharmaceutical industries, where it ensures safe and efficient operation of critical processes like emergency shutdown systems (ESD) and fire detection systems.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | ABB PM865 3BSE030193R1 |
| Manufacturer | ABB |
| Product Type | High-Integrity CPU Module (AC800M Series) |
| Processor | MPC862P, 48 MHz (dual-core with error detection) |
| Memory | 16 MB RAM (10.346 MB application space), 4 MB flash for firmware storage |
| Communication Interfaces | 2 x RJ45 Ethernet (10/100 Mbit/s), 2 x RS-232C (COM3 with modem control) |
| Redundancy Support | Hot standby redundancy (switchover ≤10 ms), dual power inputs |
| Power Supply | 24 V DC (18–32 V DC wide-range input, 8 W typical consumption) |
| Operating Temperature | +5°C to +55°C (standard), -20°C to +60°C with optional extended environment kit |
| Safety Certification | SIL3 (IEC 61508), TÜV-certified for hazardous areas (ATEX Zone 2) |
| Vibration Resistance | 5–500 Hz, 2 g (IEC 60068-2-6) |
| Protection Class | IP20 (conformal coating available for moisture resistance) |
| Dimensions | 119 mm × 186 mm × 135 mm (4.7″ × 7.3″ × 5.3″) |
| Weight | 1.2 kg (2.65 lbs) |
| Protocol Support | Modbus TCP, Profinet RT, Ethernet/IP, MMS, IAC, IEEE 1588 for time synchronization |
Main Features and Advantages
Safety-Critical Performance: The ABB PM865 3BSE030193R1 is certified for SIL3, ensuring compliance with the highest safety standards in hazardous environments. Its redundant architecture and advanced diagnostics (e.g., dual overvoltage protection, watchdog timers) minimize the risk of catastrophic failures, making it suitable for applications like emergency shutdown systems and critical process control.
High-Speed Communication: Equipped with dual Ethernet ports and support for protocols like Profinet RT and Modbus TCP, this module enables real-time data exchange with industrial networks and IoT platforms. The IEEE 1588 precision time protocol ensures accurate synchronization across distributed systems, critical for applications requiring tight timing coordination.
Scalable and Flexible Design: Compatible with the full range of S800 I/O modules and ABB’s 800xA ecosystem, the ABB PM865 3BSE030193R1 supports seamless integration with third-party systems via OPC UA or Modbus TCP. Its modular architecture allows phased system expansions, reducing total cost of ownership.
Rugged Reliability: With a wide operating temperature range (+5°C to +55°C) and vibration resistance up to 2 g, this module withstands harsh conditions in offshore platforms, mining operations, and outdoor installations. Optional conformal coating protects against dust and moisture, extending maintenance intervals.
Application Areas
Process Industries: Deployed in chemical plants and pharmaceutical facilities, the ABB PM865 3BSE030193R1 ensures safe operation of reactors, sterilization systems, and batch processes. Its SIL3 certification and redundant I/O support meet stringent regulatory requirements for hygienic and hazardous environments.
Oil & Gas: Used in offshore platforms and refineries, this module controls critical processes like wellhead automation, pipeline monitoring, and flare systems. Its ATEX certification allows deployment in explosive atmospheres, while redundant communication ensures uninterrupted data flow in remote locations.
Power Generation: In power plants and renewable energy systems, the ABB PM865 3BSE030193R1 manages grid integration, turbine control, and energy storage systems. Its high-speed processing and IEEE 1588 support enable precise synchronization in smart grid applications.
Transportation and Infrastructure: Applied in metro systems and water treatment plants, this module controls access control, pump stations, and wastewater treatment processes. Its compact design and easy DIN rail mounting simplify installation in space-constrained environments.
Related Products
- PM864AK01: Standard CPU module (SIL2) for non-safety-critical applications, sharing software compatibility with PM865 3BSE030193R1.
- PM867AK01-eA: High-performance redundant controller (SIL3) for failover pairs, compatible with PM865 in distributed systems.
- SM811K01: Safety module for SIL3 applications, working alongside PM865 to provide diversified redundancy.
- S800 I/O-eA Series: Extended-environment I/O modules (e.g., AI830-eA, DI830-eA) matched to PM865’s environmental specifications.
- CI867-eA: Profinet communication module (extended environment) for high-reliability networks.
- TP830-eA: Enhanced baseplate with improved heat dissipation for PM865 installations.
- PM865K02: Redundant processor unit with MPC862P processor, offering higher availability for mission-critical systems.
- 800xA Safety Extension Packs: Software add-ons for predictive maintenance and remote diagnostics, optimized for PM865 deployments.
- TB852-eA: Redundancy terminator with extended temperature rating for high-integrity setups.
- PM891K01: Monolithic controller with built-in redundancy, suitable for compact SIL3 applications.
Installation and Maintenance
Installation Preparation: Mount the ABB PM865 3BSE030193R1 on a TP830 baseplate using DIN rail clips, ensuring secure grounding to minimize electromagnetic interference. For SIL3 applications, connect SM811 safety modules and configure redundant Ethernet links. Verify power supply compatibility (24 V DC) and use anti-vibration mounts in high-vibration environments like heavy machinery.
Maintenance Recommendations: Perform quarterly inspections to check for dust accumulation and physical damage, particularly in outdoor or corrosive environments. Replace the internal battery (model 4943013-6) every 12 months to maintain data retention. Use ABB’s Remote Diagnostics Tool to monitor CPU temperature, memory usage, and redundancy status, enabling proactive firmware updates and component replacement.
Product Assurance
ABB provides a 1-year warranty for the ABB PM865 3BSE030193R1, covering defects in materials and workmanship under normal use. Customers benefit from ABB’s global service network, offering 24/7 technical support for safety-critical deployments, including remote troubleshooting for SIL3 configurations. All modules undergo rigorous testing for environmental stress (thermal cycling, humidity, vibration) to ensure compliance with IEC 61508 and ATEX standards. With spot inventory and 3-day delivery, ABB minimizes downtime for replacements in critical applications, while certified service partners provide on-site installation and maintenance training tailored to high-integrity systems.
HS:7326909000
Contact info
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