+86 18030182217
+86 18030182217
sandydcsplc@gmail.com
Description
Product Overview
The ABB PM864AK01 3BSE018161R1 is a high-performance CPU module belonging to ABB’s AC800M series of programmable automation controllers (PACs), designed as the core control unit for industrial automation systems. As a critical component in distributed control systems (DCS), the ABB PM864AK01 3BSE018161R1 integrates advanced processing capabilities, redundant architecture, and flexible communication interfaces to enable reliable operation in complex industrial environments. This module supports hot-swappable functionality, real-time control tasks, and seamless integration with ABB’s 800xA system, making it suitable for process industries, power plants, and discrete manufacturing applications. With its robust design and compatibility with IEC 61131-3 programming standards, the ABB PM864AK01 3BSE018161R1 delivers optimized control performance while reducing downtime and maintenance costs.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | ABB PM864AK01 3BSE018161R1 |
| Manufacturer | ABB |
| Product Type | CPU Module (AC800M Series) |
| Processor | MPC860, 48 MHz |
| Memory | 16 MB (10.346 MB available for applications) |
| Communication Interfaces | 2 x RJ45 Ethernet (10 Mbit/s), 2 x RS-232C |
| Redundancy Support | Hot standby redundancy (switchover time ≤10 ms) |
| Power Supply | 24 V DC (19.2–30 V DC) |
| Operating Temperature | 5°C to 55°C (extended range models available) |
| Protection Class | IP20 |
| Dimensions | 300 mm × 200 mm × 200 mm |
| Weight | 2 kg (including baseplate) |
| Programming Environment | IEC 61131-3 languages (FBD, ST, SFC, LD) |
| Part Number | 3BSE018161R1 |
Main Features and Advantages
High-Reliability Redundancy Architecture: The ABB PM864AK01 3BSE018161R1 features full redundancy for CPU, communication interfaces, and S800 I/O modules, ensuring continuous operation in critical applications. Its failover mechanism minimizes downtime, making it ideal for industries like oil & gas and chemical processing where uninterrupted control is essential.
Flexible Communication Capabilities: With dual Ethernet ports and RS-232 interfaces, the module supports protocols like PROFINET, Modbus TCP, and MMS, enabling seamless integration with third-party devices. This versatility reduces integration complexity in mixed-system environments and supports data exchange with cloud-based monitoring platforms.
Efficient Engineering and Maintenance: The module is programmable via ABB’s Compact Control Builder, which offers pre-configured function blocks for PID control, sequence logic, and motion control, accelerating project development. Flash memory cards allow tool-free application updates, while LED diagnostics simplify real-time fault detection, reducing maintenance overhead.
Modular and Scalable Design: Based on a DIN rail-mounted architecture, the ABB PM864AK01 3BSE018161R1 supports up to 96 I/O modules, allowing gradual system expansion as needs evolve. Its hot-swappable design enables component replacement without system shutdown, enhancing operational efficiency in 24/7 production setups.
Application Areas
Process Industry Control: In chemical plants and refineries, the ABB PM864AK01 3BSE018161R1 serves as the core controller for DCS systems, managing parameters like temperature, pressure, and flow rate in real time. Its redundancy ensures stable operation during continuous production cycles.
Power and Energy Systems: Deployed in power generation and distribution networks, this module acts as an edge controller for SCADA systems, enabling data acquisition from generators, transformers, and switchgear. It supports OPC UA integration for smart grid applications and predictive maintenance.
Discrete Manufacturing: For automotive assembly lines and packaging facilities, the module’s high-speed processing (1000 Boolean operations/0.23 ms) and precise timing (1 ms synchronization) facilitate multi-axis motion control and robotic coordination, improving production line efficiency.
Infrastructure and Building Automation: Used in smart buildings and transportation hubs, the ABB PM864AK01 3BSE018161R1 integrates HVAC, security, and energy management systems. Its open communication protocols allow interoperability with building management systems (BMS) for optimized energy consumption.
Related Products
- PM860AK01: Entry-level AC800M CPU for small-scale control systems, suitable for basic logic and I/O management.
- PM867AK01: High-performance redundant controller with SIL3 certification for safety-critical applications.
- CI851: Profibus DP communication module to expand fieldbus connectivity for the PM864AK01.
- S800 I/O Series: Distributed I/O modules (e.g., AI830, DI830) compatible with AC800M controllers for analog/digital signal processing.
- TP830: Baseplate for DIN rail mounting, providing power distribution and communication interfaces for the CPU.
- PM857AK01: High-integrity controller (HI series) with embedded safety functions for SIL2/3 applications.
- CI873: Ethernet/IP communication module for interoperability with Rockwell Automation systems.
- TB852: RCU-Link terminator for high-speed communication in redundant CPU configurations.
- 3BSE018160R1: Previous hardware revision of the PM864AK01 with compatible software interfaces.
- 800xA Engineering Software: ABB’s unified platform for configuring, programming, and maintaining AC800M systems.
Installation and Maintenance
Installation Preparation: Before installing the ABB PM864AK01 3BSE018161R1, verify that the power supply meets 24 V DC ±20% requirements and ensure the DIN rail is securely mounted. Use the ABB TP830 baseplate to install the module, sliding it into the rail and locking it to ensure tight connections with CEX bus connectors. For redundant setups, deploy TB852 terminators to enable high-speed controller synchronization and plan I/O module placement based on system topology.
Maintenance Recommendations: Regularly check the module’s LED indicators for power, communication, and operation status. Replace the internal lithium battery (model 4943013-6) every 12 months to prevent memory data loss. Update firmware via Compact Control Builder to access new features and security patches. For redundant systems, perform quarterly switchover tests to validate failover functionality.
Product Assurance
ABB guarantees the ABB PM864AK01 3BSE018161R1 with a 1-year factory warranty covering defects in materials and workmanship. Customers can access 24/7 technical support through ABB’s global service network, including remote diagnostics, software assistance, and rapid spare parts replacement. All modules comply with ISO 9001 quality standards and RoHS/WEEE environmental regulations. For bulk orders, ABB offers customized training and preventive maintenance plans to optimize system performance. With localized service teams in over 50 countries, ABB ensures spot inventory availability and delivery within 3 working days after payment, minimizing operational disruptions.
HS:7326909000
Contact info
- WhatsApp: +86 18030182217
- Email: sandydcsplc@gmail.com
- Phone: +86 18030182217
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